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The DEF injection system and SCR catalyst enable the
achievement of diesel emissions requirements; while
maintaining outstanding fuel economy, drivability,
torque and power ratings.
Refer to “Electronic Vehicle Information Center (EVIC)”
in “Understanding Your Instrument Panel” for system
messages and warnings.
NOTE:
•Your vehicle is equipped with a DEF injection system.
You may occasionally hear an audible clicking noise
from under the vehicle at a stop. This is normal
operation.
• The DEF pump will run for a period of time after
engine shutdown to purge the DEF system. This is
normal operation and may be audible from the rear of
the vehicle.ADDING FUEL
1. Press the fuel filler door release switch (located under the headlamp switch).
2. Open the fuel filler door.
Fuel Filler Door Release Switch
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1 — Fuel Fill Location
2 — Diesel Exhaust Fluid Fill LocationNOTE:
There is no fuel filler cap. A flapper door inside
the filler pipe seals the system.
3. Insert the fuel nozzle fully into the filler pipe – the nozzle opens and holds the flapper door while refuel-
ing.
4. Fill the vehicle with fuel – when the fuel nozzle “clicks” or shuts off the fuel tank is full.
5. Remove the fuel nozzle and close the fuel door.
Emergency Fuel Can Refueling
Most fuel cans will not open the flapper door.
A funnel is provided to open the flapper door to allow
emergency refueling with a fuel can.
Fuel and Diesel Exhaust Fluid Fill Location
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1. Retrieve funnel from the spare tire kit.
2. Insert funnel into same filler pipe opening as the fuelnozzle. NOTE:
Ensure funnel is inserted fully to hold flapper
door open.
3. Pour fuel into funnel opening.
4. Remove funnel from filler pipe, clean off prior to putting back in the spare tire kit.
Fuel Fill Funnel
Emergency Fuel Fill Location
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CAUTION!
To avoid fuel spillage and overfilling, do not “top
off” the fuel tank after filling.
WARNING!
•Never have any smoking materials lit in or near the
vehicle when the fuel door is open or the tank is
being filled.
• Never add fuel when the engine is running. This is
in violation of most state and federal fire regula-
tions and may cause the “Malfunction Indicator
Light” to turn on.
• A fire may result if fuel is pumped into a portable
container that is inside of a vehicle. You could be
burned. Always place fuel containers on the
ground while filling.
Avoid Using Contaminated Fuel
Fuel that is contaminated by water or dirt can cause
severe damage to the engine fuel system. Proper main-
tenance of the engine fuel filter and fuel tank is essential.
Refer to “Maintenance Procedures” in “Maintaining Your
Vehicle” for further information.
Bulk Fuel Storage — Diesel Fuel
If you store quantities of fuel, good maintenance of the
stored fuel is also essential. Fuel contaminated with
water will promote the growth of “microbes.” These
microbes form “slime” that will clog the fuel filtration
system and lines. Drain condensation from the supply
tank and change the line filter on a regular basis.
NOTE: When a diesel engine is allowed to run out of
fuel, air is pulled into the fuel system.
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If the vehicle will not start, refer to “Maintenance
Procedures/Priming If The Engine Has Run Out Of Fuel”
in “Maintaining Your Vehicle” for further information.
WARNING!
Do not open the high pressure fuel system with the
engine running. Engine operation causes high fuel
pressure. High pressure fuel spray can cause serious
injury or death.
Diesel Exhaust Fluid Storage
Diesel Exhaust Fluid (DEF) is considered a very stable
product with a long shelf life. If DEF is kept in tempera-
tures between 10° and 90°F (-12° and 32°C), it will last a
minimum of one year.DEF is subject to freezing at the lowest temperatures.
For example, DEF may freeze at temperatures at or below
12° F (-11° C). The system has been designed to operate in
this environment.
NOTE:
When working with DEF, it is important to know
that:
• Any containers or parts that come into contact with
DEF must be DEF compatible (plastic or stainless
steel). Copper, brass, aluminum, iron or non-stainless
steel should be avoided as they are subject to corrosion
by DEF.
• If DEF is spilled, it should be wiped up completely.
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Adding Diesel Exhaust Fluid
The DEF gauge (located on the Electronic Vehicle Infor-
mation Center (EVIC) display) will display the level of
DEF remaining in the tank. Refer to “Electronic Vehicle
Information Center (EVIC)” in “Understanding Your
Instrument Panel” for further information.
NOTE:Driving conditions (altitude, vehicle speed, load,
etc.) will effect the amount of DEF that is used in your
vehicle.
DEF Fill Procedure
NOTE: Refer to “Fluids, Lubricants, and Genuine Parts”
in “Maintaining Your Vehicle” for the correct fluid type. 1.
Remove cap from DEF fill inlet (located in fuel door).
1 — Fuel Fill Location
2 — Diesel Exhaust Fluid Fill Location
Fuel and Diesel Exhaust Fluid Fill Location
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2. Insert DEF fill adapter/nozzle into DEF fill inlet.NOTE:
•
The DEF gauge may take up to five seconds to updateafter adding a gallon or more of Diesel Exhaust Fluid
(DEF) to the DEF tank. If you have a fault related to
the DEF system, the gauge may not update to the new
level. See your authorized dealer for service.
• The DEF gauge may also not immediately update after
a refill if the temperature of the DEF fluid is below
12°F (-11°C). The DEF line heater will possibly warm
up the DEF fluid and allow the gauge to update after
a period of run time. Under very cold conditions, it is
possible that the gauge may not reflect the new fill
level for several drives.
CAUTION!
• To avoid DEF spillage, and possible damage to the
DEF tank from overfilling, do not “top off” the DEF
tank after filling.
• DO NOT OVERFILL. DEF will freeze below 12ºF
(-11ºC). The DEF system is designed to work in
temperatures below the DEF freezing point, how-
ever, if the tank is overfilled and freezes, the
system could be damaged.
• When DEF is spilled, clean the area immediately
with water or use an absorbent material to soak up
and spills on the ground.
• Do not attempt to start your engine if DEF is
accidentally added to the diesel fuel tank as it can
result in severe damage to your engine, including
but not limited to failure of the fuel pump and
injectors.
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3. Stop filling the DEF tank immediately when any of thefollowing happen: DEF stops flowing from the fill
bottle into the DEF fill inlet, DEF splashes out the fill
inlet, or a DEF pump nozzle automatically shuts off.
4. Reinstall cap onto DEF fill inlet.
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