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A MESSAGE FROM CHRYSLER GROUP LLC
Chrysler Group LLC welcomes you as a turbocharged
diesel-powered vehicle owner. Your diesel vehicle will
sound, feel, drive and operate differently from a gasoline-
powered vehicle. It is important that you read and
understand this manual.
Almost 100% of the heavy trucks in the United States and
Canada are diesel-powered because of the fuel economy,
rugged durability, and high torque which permits pulling
heavy loads.
You may find that some of the starting, operating, and
maintenance procedures are different. However, they are
simple to follow and careful adherence to them will ensure
that you take full advantage of the features of this engine.
NOTE:Some aftermarket products may cause severe
engine/transmission and/or exhaust system damage. Your vehicle’s Powertrain Control Systems can detect
and store information about vehicle modifications that
increase horsepower and torque output such as whether
or not performance-enhancing powertrain components,
commonly referred to as downloaders, power boxes, or
performance chips have been used.
This information cannot be erased and will stay in the
system’s memory even if the modification is removed. This
information can be retrieved by Chrysler Group LLC, and
service and repair facilities, when servicing your vehicle.
This information may be used to determine if repair will be
covered by New Vehicle Limited Warranty.
There is a probability that the use of a “performance chip”
will prohibit the engine from starting. In this instance, the
vehicle will need to be serviced by a authorized dealer in
order to return the vehicle to it’s factory settings.
4 INTRODUCTION
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REMOTE STARTING SYSTEM
This system uses the Remote Keyless Entry
(RKE) transmitter to start the engine conve-
niently from outside the vehicle while still
maintaining security. The system has a range of
approximately 300 ft (91 m).
NOTE:
• The vehicle must be equipped with an automatic
transmission to be equipped with Remote Start.
• The Remote Start system will wait for the “Wait To
Start” amber telltale to extinguish before cranking the
engine. This allows time for the engine pre-heat cycle
to pre-heat the cylinder air, and is normal in cold
weather. Refer to “Electronic Vehicle Information Dis-
play (EVIC)” in “Understanding Your Instrument
Panel” for further information on the “Wait To Start”
amber telltale and the pre-heat cycle.
How To Use Remote Start
All of the following conditions must be met before the
engine will remote start:
• Shift lever in PARK
• Doors closed
• Hood closed
• HAZARD switch off
• BRAKE switch inactive (brake pedal not pressed)
• Battery at an acceptable charge level
• RKE PANIC button not pressed
• Fuel meets minimum requirement
• Water In Fuel Indicator Light is not illuminated
• “Wait To Start” telltale is not illuminated
6 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE
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WARNING!
•Do not start or run an engine in a closed garage or
confined area. Exhaust gas contains Carbon Mon-
oxide (CO) which is odorless and colorless. Carbon
Monoxide is poisonous and can cause serious in-
jury or death when inhaled.
• Keep Remote Keyless Entry (RKE) transmitters
away from children. Operation of the Remote Start
System, windows, door locks or other controls
could cause serious injury or death.
ENGINE BREAK-IN RECOMMENDATIONS
The diesel engine does not require a break-in period due
to its construction. Normal operation is allowed, provid-
ing the following recommendations are followed:
• Warm up the engine before placing it under load.
•
Do not operate the engine at idle for prolonged periods.
• Use the appropriate transmission gear to prevent
engine lugging.
•
Observe vehicle oil pressure and temperature indicators.
• Check the coolant and oil levels frequently.
• Vary throttle position at highway speeds when carry-
ing or towing significant weight.
NOTE: Light duty operation such as light trailer towing
or no load operation will extend the time before the
engine is at full efficiency. Reduced fuel economy and
power may be seen at this time.
The engine oil installed in the engine at the factory is a
high-quality energy conserving type lubricant. Oil changes
should be consistent with anticipated climate conditions
under which vehicle operations will occur. The recom-
mended viscosity and quality grades are shown under
“Fluids, Lubricants and Genuine Parts”, under “Maintain-
ing Your Vehicle” in this manual. NON-DETERGENT OR
STRAIGHT MINERAL OILS MUST NEVER BE USED.
2
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 7
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4. High Beam IndicatorIndicates that headlights are on high beam.
5. Front Fog Light Indicator — If Equipped This indicator will illuminate when the front fog
lights are on.
6. Selectable EVIC Information
This area of the cluster will display selectable information
(such as compass, outside temperature etc.). For further
information, refer to “Electronic Vehicle Information Cen-
ter (EVIC) — If Equipped” in your Owner Manual on the
DVD.
7. Turn Signal Indicator
The arrows will flash with the exterior turn sig-
nals when the turn signal lever is operated. A tone
will chime, and an EVIC message will appear if either
turn signal is left on for more than 1 mile (1.6 km). NOTE:
If either indicator flashes at a rapid rate, check
for a defective outside light bulb.
8. Speedometer
Indicates vehicle speed.
9. Selectable EVIC Information
This area of the cluster will display selectable informa-
tion (such as compass, outside temperature etc.). For
further information, refer to “Electronic Vehicle Informa-
tion Center (EVIC) — If Equipped” in your Owner
Manual on the DVD.
10. Malfunction Indicator Light (MIL)
The Malfunction Indicator Light (MIL) is part of
an Onboard Diagnostic System called OBD II that
monitors engine and automatic transmission con-
trol systems. The light will illuminate when the key is in
12 UNDERSTANDING YOUR INSTRUMENT PANEL
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The Shift Lever Indicator is self-contained within the
EVIC display. It displays the gear position of the auto-
matic transmission.
NOTE:•You must apply the brakes before shifting from
PARK.
• The highest available transmission gear is displayed
in the lower right corner of the Electronic Vehicle
Information Center (EVIC) whenever the Electronic
Range Select (ERS) feature is active. Use the +/-
selector on the shift lever to activate ERS. Refer to
“Automatic Transmission” in “Starting And Operat-
ing” for further information.
When the appropriate conditions exist, this display
shows the Electronic Vehicle Information Center (EVIC)
messages. Refer to “Electronic Vehicle Information Cen-
ter” in your Owner Manual. 17. Selectable EVIC Menu
This area of the cluster will display the EVIC selectable
menu. For further information, refer to “Electronic Ve-
hicle Information Center (EVIC) — If Equipped” in your
Owner Manual.
18. Air Bag Warning Light
This light will turn on for four to eight seconds
as a bulb check when the ignition switch is first
turned to the ON/RUN position. If the light
is either not on during starting, stays on, or
turns on while driving, have an authorized dealer service
the air bag system immediately. Refer to “Occupant
Restraints” in “Things To Know Before Starting Your
Vehicle” in your Owner Manual on the DVD for further
information.
3
UNDERSTANDING YOUR INSTRUMENT PANEL 19
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•Coolant Temp
Displays the actual coolant temperature.
• Trans Temperature
Displays the actual transmission sump temperature.
• Tire Pressure Monitor System
Displays the actual tire pressure
32 UNDERSTANDING YOUR INSTRUMENT PANEL
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STARTING AND OPERATING
CONTENTS
STARTING PROCEDURES .................35
▫ Automatic Transmission .................36
▫ Extreme Cold Weather ...................36
▫ Normal Starting Procedure —
Keyless Enter-N-Go™ ...................37
▫ Starting Fluids ........................38
NORMAL OPERATION ...................39
▫ Cold Weather Precautions ................39
▫ Engine Idling .........................40 ▫
Stopping The Engine ....................41
▫ Cooling System Tips —
Automatic Transmission ..................42
ENGINE BLOCK HEATER — IF EQUIPPED ....43
FUEL REQUIREMENTS ...................44
▫ Fuel Specifications .....................45
▫ Biodiesel Fuel Requirements ...............46
TRAILER TOWING ......................49
▫ Common Towing Definitions ..............49
4
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NOTE:Engine start up in very low ambient temperature
could result in evident white smoke. This condition will
disappear as the engine warms up.
CAUTION!
•The engine is allowed to crank as long as 30 seconds.
If the engine fails to start during this period, please
wait at least two minutes for the starter to cool before
repeating start procedure.
• If the “Water in Fuel Indicator Light” remains on,
DO NOT START engine before you drain the water
from the fuel filters to avoid engine damage. Refer
to “Maintenance Procedures/Draining Fuel/Water
Separator Filter” in “Maintaining Your Vehicle” for
further information.
Automatic Transmission
Start the engine with the shift lever in the NEUTRAL or
PARK position. Apply the brake before shifting to any
driving range.
Extreme Cold Weather
The engine block heater is a resistance heater installed in
the water jacket of the engine. It requires a 110–115 Volt
AC electrical outlet with a grounded, three-wire exten-
sion cord. Its use is recommended for environments that
routinely fall below -10°F (-23°C). It should be used when
the vehicle has not been running overnight or longer
periods and should be plugged in two hours prior to
start. Its use is required for cold starts with temperatures
under -20°F (-28°C).
NOTE:
The engine block heater cord is a factory installed
option. If your vehicle is not equipped, heater cords are
available from your authorized MOPAR® dealer.
36 STARTING AND OPERATING