Fuse Specification Chart............................215
Maintenance
General Information....................................223
Opening and Closing the Hood..............223
Under Hood Overview - 6.2L...................224
Under Hood Overview - 6.8L...................225
Engine Oil Dipstick
......................................226
Engine Oil Check..........................................226
Engine Coolant Check
................................227
Automatic Transmission Fluid Check.............................................................231
Transfer Case Fluid Check........................234
Brake Fluid Check
........................................234
Power Steering Fluid Check.....................234
Washer Fluid Check....................................235
Fuel Filter
........................................................235
Changing the 12V Battery.........................235
Checking the Wiper Blades......................237
Changing the Wiper Blades......................237
Adjusting the Headlamps.........................238
Removing a Headlamp..............................239
Changing a Bulb
............................................241
Bulb Specification Chart...........................243
Changing the Engine Air Filter................245
Vehicle Care
General Information....................................247
Cleaning Products.......................................247
Cleaning the Exterior..................................247
Waxing.............................................................248
Cleaning the Engine
...................................248
Cleaning the Exhaust.................................249
Cleaning the Windows and Wiper Blades..........................................................249
Cleaning the Interior
...................................250
Cleaning the Instrument Panel and Instrument Cluster Lens.......................250
Cleaning Leather Seats
..............................251
Repairing Minor Paint Damage................251 Cleaning the Alloy Wheels
........................251
Vehicle Storage.............................................252
Wheels and Tires
General Information
...................................254
Tire Care
..........................................................256
Using Snow Chains
......................................273
Tire Pressure Monitoring System
...........273
Changing a Road Wheel
............................279
Technical Specifications
..........................290
Capacities and Specific- ations
Engine Specifications
................................292
Motorcraft Parts
...........................................293
Vehicle Identification Number................294
Vehicle Certification Label.......................294
Transmission Code Designation............295
Technical Specifications..........................296
Audio System
General Information
....................................301
Audio unit - Vehicles With: AM/FM......302
Audio unit - Vehicles With: AM/FM/CD/ SYNC............................................................303
Audio unit - Vehicles With: Sony AM/FM/ CD.................................................................305
Digital Radio
..................................................306
Satellite Radio
..............................................309
Audio Input Jack
.............................................311
USB Port
...........................................................312
Media Hub
.......................................................312
SYNC™
General Information
....................................313
Using Voice Recognition
............................315
Using SYNC™ With Your Phone.............317
SYNC™ Applications and Services......328
Using SYNC™ With Your Media Player...........................................................335
4
Super Duty (TFA) Table of Contents
GAUGES
Engine oil pressure gauge
A
Engine coolant temperature gauge
B
Transmission fluid temperature gauge
C
Fuel gauge
D
Speedometer
E
Information display See General Information (page 81).
F
Tachometer
G
75
Super Duty (TFA) Instrument ClusterABCD
GFEE163168
Engine Oil Pressure Gauge
Indicates engine oil pressure. The needle
should stay in the normal operating range
(between L and H). If the needle falls
below the normal range, stop the vehicle,
turn off the engine and check the engine
oil level. Add oil if needed. If the oil level is
correct, have your vehicle checked by your
authorized dealer.
Engine Coolant Temperature
Gauge
WARNING
Never remove the coolant reservoir
cap while the engine is running or hot.
Indicates engine coolant temperature. At
normal operating temperature, the level
indicator will be in the normal range. If the
engine coolant temperature exceeds the
normal range, stop the vehicle as soon as
safely possible, switch off the engine and
let the engine cool.
Transmission Fluid Temperature
Gauge
Indicates transmission fluid temperature.
At normal operating temperature, the level
indicator will be in the normal range. If the
transmission fluid temperature exceeds
the normal range, stop the vehicle as soon
as safely possible and verify the airflow is
not restricted such as snow or debris
blocking airflow through the grill. Also,
higher than normal operating temperature
can be caused by special operation
conditions (i.e. snowplowing, towing or
off-road use). Refer to Special operating
conditions in the scheduled maintenance
information for instructions. Operating the transmission for extended periods of time
with the gauge in the higher than normal
area may cause internal transmission
damage. Altering the severity of the driving
conditions is recommended to lower the
transmission temperature into the normal
range. If the gauge continues to show high
temperatures, see your authorized dealer.
Fuel Gauge
Note:
The fuel gauge may vary slightly
when your vehicle is moving or on a gradient.
Switch the ignition on. The fuel gauge will
indicate approximately how much fuel is
left in the fuel tank. The arrow adjacent to
the fuel pump symbol indicates on which
side of your vehicle the fuel filler door is
located.
The needle should move toward F when
you refuel your vehicle. If the needle points
to E after adding fuel, this indicates your
vehicle needs service soon.
After refueling some variability in needle
position is normal:
• It may take a short time for the needle
to reach F after leaving the gas station.
This is normal and depends upon the
slope of pavement at the gas station.
• The fuel amount dispensed into the
tank is a little less or more than the
gauge indicated. This is normal and
depends upon the slope of pavement
at the gas station.
• If the gas station nozzle shuts off
before the tank is full, try a different
gas pump nozzle.
Low Fuel Reminder
A low fuel reminder triggers when the fuel
gauge needle is at 1/16th.
76
Super Duty (TFA) Instrument Cluster
Transmission Tow/Haul (If Equipped)
Illuminates when the tow/haul
feature has been activated. If the
light flashes steadily, have the
system serviced immediately, damage to
the transmission could occur.
4X2
(If Equipped) Illuminates momentarily when
two-wheel drive high is selected.
If the light fails to display when
the ignition is turned on, or remains on,
have the system serviced immediately by
your authorized dealer.
4X4 LOW
(If Equipped) Illuminates when four-wheel
drive low is engaged. If the light
fails to display when the ignition
is turned on, or remains on, have the
system serviced immediately by your
authorized dealer.
4X4 HIGH
(If Equipped) Illuminates when four-wheel
drive high is engaged. If the light
fails to display when the ignition
is turned on, or remains on, have the
system serviced immediately by your
authorized dealer.
Diesel Warning Lights
If your vehicle is equipped with a diesel
engine, it has some unique warning lights;
refer to your diesel supplement for detailed
information on their function.
Diesel exhaust fluid For more information see your
diesel supplement. Glow plug pre-heat For more information see your
diesel supplement.
Water in fuel For more information see your
diesel supplement.
AUDIBLE WARNINGS AND
INDICATORS
Headlamps On Warning Chime
Sounds when you remove the key from the
ignition and open the driver's door and you
have left the headlamps or parking lamps
on.
Key in Ignition Warning Chime
Sounds when you open the driver's door
and you have left the key in the ignition
with it in the off or accessory position.
Parking Brake On Warning Chime
Sounds when you have left the parking
brake on and drive your vehicle. If the
warning chime remains on after you have
released the parking brake, have the
system checked by your authorized dealer
immediately.
80
Super Duty (TFA) Instrument ClusterE161509 E163173 E163174 E163175 E163176
•
Adding certain accessories to your
vehicle (for example bug deflectors,
rollbars/light bars, running boards, ski
racks) may reduce fuel economy.
• Using fuel blended with alcohol may
lower fuel economy.
• Fuel economy may decrease with lower
temperatures during the first 8– 10
miles (12 –16 kilometers) of driving.
• Driving on flat terrain offers improved
fuel economy as compared to driving
on hilly terrain.
• Transmissions give their best fuel
economy when operated in the top
cruise gear and with steady pressure
on the gas pedal.
• Close windows for high speed driving.
EMISSION CONTROL SYSTEM WARNINGS
Do not park, idle, or drive your vehicle
in dry grass or other dry ground cover.
The emission system heats up the
engine compartment and exhaust system,
which can start a fire. Exhaust leaks may result in entry of
harmful and potentially lethal fumes
into the passenger compartment. If
you smell exhaust fumes inside your
vehicle, have your dealer inspect your
vehicle immediately. Do not drive if you
smell exhaust fumes. Your vehicle is equipped with various
emission control components and a
catalytic converter that will enable your
vehicle to comply with applicable exhaust
emission standards. To make sure that the
catalytic converter and other emission
control components continue to work
properly:
•
Use only the specified fuel listed.
• Avoid running out of fuel. •
Do not turn off the ignition while your
vehicle is moving, especially at high
speeds.
• Have the items listed in scheduled
maintenance information performed
according to the specified schedule.
The scheduled maintenance items listed
in scheduled maintenance information are
essential to the life and performance of
your vehicle and to its emissions system.
If you use parts other than Ford, Motorcraft
or Ford-authorized parts for maintenance
replacements, or for service of
components affecting emission control,
such non-Ford parts should be the
equivalent to genuine Ford Motor Company
parts in performance and durability.
Illumination of the service engine soon
indicator, charging system warning light or
the temperature warning light, fluid leaks,
strange odors, smoke or loss of engine
power could indicate that the emission
control system is not working properly.
An improperly operating or damaged
exhaust system may allow exhaust to
enter the vehicle. Have a damaged or
improperly operating exhaust system
inspected and repaired immediately.
Do not make any unauthorized changes to
your vehicle or engine. By law, vehicle
owners and anyone who manufactures,
repairs, services, sells, leases, trades
vehicles, or supervises a fleet of vehicles
are not permitted to intentionally remove
an emission control device or prevent it
from working. Information about your
vehicle ’s emission system is on the Vehicle
Emission Control Information Decal
located on or near the engine. This decal
also lists engine displacement
Please consult your warranty information
for complete details.
139
Super Duty (TFA) Fuel and Refueling
9. Start the vehicle.
Perform Steps 4 through 8 in reverse order,
making sure to engage the hinge pivots
between the upper and lower halves of the
shroud. Keep slight pressure in the forward
direction as the halves are rotated
together.
If Your Vehicle Gets Stuck In Mud
or Snow
Note:
Do not rock the vehicle if the engine
is not at normal operating temperature or
damage to the transmission may occur.
Note: Do not rock the vehicle for more than
a minute or damage to the transmission and
tires may occur, or the engine may overheat.
If your vehicle gets stuck in mud or snow,
it may be rocked out by shifting between
forward and reverse gears, stopping
between shifts in a steady pattern. Press
lightly on the accelerator in each gear.
POWER TAKE-OFF
Auxiliary equipment called power take-off,
or PTO, is often added to the engine or
transmission to operate utility equipment.
Examples include a wheel-lift for tow
trucks, cranes, tools for construction or tire
service, and pumping fluids. PTO
applications draw auxiliary horsepower
from the powertrain, often while the
vehicle is stationary. In this condition, there
is limited cooling air flow through the
radiator and around the vehicle that
normally occurs when a vehicle is moving.
The aftermarket PTO system installer,
having the most knowledge of the final
application, is responsible for determining
whether additional chassis heat protection
or powertrain cooling is required, and
alerting the user to the safe and proper
operation. Ford Super Duty Vehicles are approved for
use as a stationary (including split shaft
capability) or mobile power source, within
limits and operating guidelines detailed in
the Ford Truck Body Builders Layout Book,
found at www.fleet.ford.com/truckbbas,
and through the Ford Truck Body Builders
Advisory Service.
148
Super Duty (TFA) Transmission
Follow the severe duty schedule in your
Scheduled Maintenance information for
engine oil and transmission fluid change
intervals.
Snowplowing with your Airbag
Equipped Vehicle
WARNINGS
Do not attempt to service, repair, or
modify the airbag supplemental
restraint system (SRS) or its fuses.
See your Ford or Lincoln Mercury dealer. Additional equipment such as
snowplow equipment may affect the
performance of the airbag sensors
increasing the risk of injury. Please refer to
the Body Builders Layout Book for
instructions about the appropriate
installation of additional equipment. All occupants of the vehicle,
including the driver, should always
properly wear their safety belts, even
when provided with an airbag
supplemental restraint system (SRS). Your vehicle is equipped with a driver and
passenger airbag supplemental restraint
system. The supplemental restraint system
will activate in certain frontal and offset
frontal collisions when the vehicle sustains
sufficient frontal deceleration.
Careless or high speed driving while
plowing snow that results in sufficient
vehicle decelerations can deploy the
airbag. Such driving also increases the risk
of accidents
Never remove or defeat the tripping
mechanisms designed into the snow
removal equipment by its manufacturer.
Doing so may cause damage to the vehicle
and the snow removal equipment as well
as possible airbag deployment. Engine temperature while plowing
When driving with a plow, your engine may
run at a higher temperature than normal
because the attached snowplow blade will
restrict airflow to the radiator.
•
If you are driving more than 14.91 mi
(24 km) at temperatures above
freezing, angle the plow blade either
full left or full right to provide
maximum airflow to the radiator.
• If you are driving less than
14.91 mi
(24 km) at speeds up to 44.7 mph
(72 km/h) in cold weather, you will not
need to worry about blade position to
provide maximum airflow.
Transmission operation while
plowing WARNING
Do not spin the wheels at over
34.2 mph (55 km/h)
. The tires may
fail and injure a passenger or
bystander. •
Shift transfer case to
4L (4WD Low)
when plowing in small areas at speeds
below 5 mph (8 km/h).
• Shift transfer case to
4H (4WD High)
when plowing larger areas or light snow
at higher speeds. Do not exceed 15 mph
(24 km/h).
• Do not shift the transmission from a
forward gear to
R (Reverse) until the
engine is at idle and the wheels have
stopped.
203
Super Duty (TFA) Driving Hints
2. Go to the front of the vehicle and
locate the secondary release lever,
which is located under the front of the
hood, to your right of the center of the
vehicle (driver's side), toward the
headlight.
3. Release the hood latch by pushing the secondary release lever to your left,
toward the center of the vehicle.
4. Raise the hood. 5.
To close the hood, lower the hood and
allow it to drop the last 8 to 11 inches
(20 to 30 centimeters).
Note: Make sure that the hood is closed
properly.
UNDER HOOD OVERVIEW -
6.2L
Note: Refer to the diesel supplement for
diesel engine component locations. Windshield washer fluid reservoir
A.
Engine oil dipstick
B.
Automatic transmission fluid dipstick
C.
Brake fluid reservoir
D.
Engine coolant reservoir
E.
Power distribution box
F.
224
Super Duty (TFA) MaintenanceE163634
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