PERIODIC MAINTENANCE AND ADJUSTMENT
6-12
66. Install the final transmission oil
drain bolt and its new gasket, and
then tighten the bolt to the speci-
fied torque.
7. Refill with the specified amount of
the recommended final transmis-
sion oil. WARNING! Make sure
that no foreign material enters
the final transmission case.
Make sure that no oil gets on the
tire or wheel.
[EWA11311]
8. Install the final transmission oil fill-
er cap and its new O-ring, and then
tighten the oil filler cap.
9. Check the final transmission case
for oil leakage. If oil is leaking,
check for the cause.
EAU20070
Coolant The coolant level should be checked
before each ride. In addition, the cool-
ant must be changed at the intervals
specified in the periodic maintenance
and lubrication chart.
EAUM2102
To check the coolant level
1. Place the vehicle on a level sur-
face and hold it in an upright posi-
tion.TIP●
The coolant level must be checked
on a cold engine since the level
varies with engine temperature.
●
Make sure that the vehicle is posi-
tioned straight up when checking
the coolant level. A slight tilt to the
side can result in a false reading.
2. Check the coolant level through
the check window.TIPThe coolant should be between the
minimum and maximum level marks.
3. If the coolant is at or below the
minimum level mark, remove the
cowling A. (See page 6-7.)
4. Open the reservoir cap, and then
add coolant to the maximum level
mark. WARNING! Remove only
the coolant reservoir cap. Never
attempt to remove the radiator
cap when the engine is hot.
[EWA15161]
NOTICE: If coolant is not
available, use distilled water or
soft tap water instead. Do not
use hard water or salt water
since it is harmful to the engine.
If water has been used instead
of coolant, replace it with cool-
ant as soon as possible, other-
Tightening torque:
Final transmission oil drain bolt:
22 Nm (2.2 m·kgf, 16 ft·lbf)
Recommended final transmission
oil:
See page 8-1.
Oil quantity:
0.25 L (0.26 US qt, 0.22 Imp.qt)
1. Maximum level mark
2. Minimum level mark
1
2
ZAUM0660
U5B2E4E0.book Page 12 Friday, June 1, 2012 9:06 AM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-25
6
EAU23526
Replacing the fuses The main fuse and the fuse box, which
contains the fuses for the individual cir-
cuits, are located behind panel A. (See
page 6-7.)
If a fuse is blown, replace it as follows.
1. Turn the key to “ ” and turn off
the electrical circuit in question.
2. Remove the blown fuse, and then
install a new fuse of the specified
amperage. WARNING! Do not
use a fuse of a higher amperage
rating than recommended to
avoid causing extensive dam-
age to the electrical system and
possibly a fire.
[EWA15131]
3. Turn the key to “ ” and turn on
the electrical circuit in question to
check if the device operates.
4. If the fuse immediately blows
again, have a Yamaha dealer
check the electrical system.
1. Main fuse
2. Spare fuse
12
ZAUM0672
1. Fuse box
2. Radiator fan fuse
3. ECU fuse
4. Backup fuse
5. Signaling system fuse
6. Headlight fuse
7. Ignition fuse
8. Spare fuse
9. Spare fuse
10.Spare fuse
1
ZAUM0673
23
8910456 7
Specified fuses:
Main fuse:
30.0 A
ECU fuse:
5.0 A
Signaling system fuse:
15.0 A
Ignition fuse:
10.0 A
Headlight fuse:
15.0 A
Backup fuse:
5.0 A
Radiator fan fuse:
10.0 A
U5B2E4E0.book Page 25 Friday, June 1, 2012 9:06 AM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-26
6
EAUM2182
Replacing a headlight bulb This model is equipped with halogen
bulb headlights. If a headlight bulb
burns out, replace it as follows.NOTICE
ECA10650
Take care not to damage the follow-
ing parts:●
Headlight bulb
Do not touch the glass part of
the headlight bulb to keep it free
from oil, otherwise the transpar-
ency of the glass, the luminosity
of the bulb, and the bulb life will
be adversely affected. Thor-
oughly clean off any dirt and fin-
gerprints on the headlight bulb
using a cloth moistened with al-
cohol or thinner.
●
Headlight lens
Do not affix any type of tinted
film or stickers to the headlight
lens.
Do not use a headlight bulb of a
wattage higher than specified.
To replace a high beam headlight
bulb
1. Remove cowling A. (See page
6-7.)
2. Remove the headlight bulb cover.3. Unhook the headlight bulb holder
by turning it counterclockwise, and
then remove the burnt out bulb.
4. Place a new headlight bulb into po-
sition, and then secure it with the
bulb holder by turning it clockwise.
5. Install the headlight bulb cover.
6. Install the cowling.
7. Have a Yamaha dealer adjust the
headlight beam if necessary.
To replace a low beam headlight
bulb
1. Remove cowling A. (See page
6-7.)
2. Remove the headlight bulb cover.1. Do not touch the glass part of the bulb.
1. Headlight bulb cover
1
ZAUM0674
1. Headlight bulb holderZAUM0675
1
U5B2E4E0.book Page 26 Friday, June 1, 2012 9:06 AM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-27
6 3. Disconnect the headlight coupler.
4. Unhook the headlight bulb holder,
and then remove the burnt out
bulb.5. Place a new headlight bulb into po-
sition, and then secure it with the
bulb holder.
6. Connect the headlight coupler.
7. Install the headlight bulb cover.
8. Install the cowling.
9. Have a Yamaha dealer adjust the
headlight beam if necessary.
EAUT1263
Replacing a front turn signal
light bulb NOTICE
ECA10670
It is advisable to have a Yamaha
dealer perform this job.1. Place the scooter on the center-
stand.
2. Remove cowling A. (See page
6-7.)
3. Remove the turn signal light bulb
socket (together with the bulb) by
turning it counterclockwise.
4. Remove the burnt-out bulb by
pushing it in and turning it counter-
clockwise.
1. Headlight bulb cover
1. Headlight bulb
2. Headlight coupler
1
ZAUM0677 ZAUM0678
1
2
1. Turn signal light bulb socket
1
ZAUM0465
U5B2E4E0.book Page 27 Friday, June 1, 2012 9:06 AM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-28
65. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
6. Install the socket (together with the
bulb) by turning it clockwise.
7. Install the cowling.
EAUM2191
Replacing a tail/brake light
bulb or a rear turn signal light
bulb 1. Place the vehicle on the center-
stand.
2. Remove panel B. (See page 6-7.)
3. Remove the tail/brake light unit by
removing the screws.
4. Remove the socket (together with
the bulb) by turning it counter-
clockwise.5. Remove the burnt out bulb by
pushing it in and turning it counter-
clockwise.
6. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
7. Install the socket (together with the
bulb) by turning it clockwise.
8. Install the screws and the
tail/brake light unit.
9. Install the panel.1. ScrewZAUM0679
1
1. Tail/brake light bulb socket
2. Turn signal light bulb socketZAUM0680
12
U5B2E4E0.book Page 28 Friday, June 1, 2012 9:06 AM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-29
6
EAUM2202
Replacing the license plate
light bulb 1. Remove the socket (together with
the bulb) by pulling it out.
2. Remove the burnt-out bulb by pull-
ing it out.
3. Insert a new bulb into the socket.
4. Install the socket (together with the
bulb) by pushing it in.
EAUM2212
Replacing an auxiliary light
bulb This model is equipped with two auxil-
iary lights. If an auxiliary light bulb burns
out, replace it as follows.
1. Remove cowling A. (See page
6-7.)
2. Remove the socket (together with
the bulb) by pulling it out.
3. Remove the burnt out bulb by pull-
ing it out.
4. Insert a new bulb into the socket.
5. Install the socket (together with the
bulb) by pushing it in.
6. Install the cowling.
EAU25881
Troubleshooting Although Yamaha scooters receive a
thorough inspection before shipment
from the factory, trouble may occur dur-
ing operation. Any problem in the fuel,
compression, or ignition systems, for
example, can cause poor starting and
loss of power.
The following troubleshooting charts
represent quick and easy procedures
for checking these vital systems your-
self. However, should your scooter re-
quire any repair, take it to a Yamaha
dealer, whose skilled technicians have
the necessary tools, experience, and
know-how to service the scooter prop-
erly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look like
Yamaha parts, but they are often inferi-
or, have a shorter service life and can
lead to expensive repair bills.
WARNING
EWA15141
When checking the fuel system, do
not smoke, and make sure there are
no open flames or sparks in the ar-
ea, including pilot lights from water
1. License plate light bulb socketZAUM0681
1
1. Auxiliary light bulb socketZAUM0682
1
U5B2E4E0.book Page 29 Friday, June 1, 2012 9:06 AM
SCOOTER CARE AND STORAGE
7-1
7
EAU26094
Care While the open design of a scooter re-
veals the attractiveness of the technol-
ogy, it also makes it more vulnerable.
Rust and corrosion can develop even if
high-quality components are used. A
rusty exhaust pipe may go unnoticed
on a car, however, it detracts from the
overall appearance of a scooter. Fre-
quent and proper care does not only
comply with the terms of the warranty,
but it will also keep your scooter looking
good, extend its life and optimize its
performance.
Before cleaning
1. Cover the muffler outlet with a
plastic bag after the engine has
cooled down.
2. Make sure that all caps and covers
as well as all electrical couplers
and connectors, including the
spark plug cap, are tightly in-
stalled.
3. Remove extremely stubborn dirt,
like oil burnt onto the crankcase,
with a degreasing agent and a
brush, but never apply such prod-ucts onto seals, gaskets and wheel
axles. Always rinse the dirt and de-
greaser off with water.
Cleaning
NOTICE
ECA10783
●
Avoid using strong acidic wheel
cleaners, especially on spoked
wheels. If such products are
used on hard-to-remove dirt, do
not leave the cleaner on the af-
fected area any longer than in-
structed. Also, thoroughly rinse
the area off with water, immedi-
ately dry it, and then apply a cor-
rosion protection spray.
●
Improper cleaning can damage
plastic parts (such as cowlings,
panels, windshields, headlight
lenses, meter lenses, etc.) and
the mufflers. Use only a soft,
clean cloth or sponge with wa-
ter to clean plastic. However, if
the plastic parts cannot be thor-
oughly cleaned with water, di-
luted mild detergent with water
may be used. Be sure to rinseoff any detergent residue using
plenty of water, as it is harmful
to plastic parts.
●
Do not use any harsh chemical
products on plastic parts. Be
sure to avoid using cloths or
sponges which have been in
contact with strong or abrasive
cleaning products, solvent or
thinner, fuel (gasoline), rust re-
movers or inhibitors, brake flu-
id, antifreeze or electrolyte.
●
Do not use high-pressure wash-
ers or steam-jet cleaners since
they cause water seepage and
deterioration in the following ar-
eas: seals (of wheel and swing-
arm bearings, fork and brakes),
electric components (couplers,
connectors, instruments,
switches and lights), breather
hoses and vents.
●
For scooters equipped with a
windshield: Do not use strong
cleaners or hard sponges as
they will cause dulling or
scratching. Some cleaning com-
pounds for plastic may leave
scratches on the windshield.
U5B2E4E0.book Page 1 Friday, June 1, 2012 9:06 AM
SCOOTER CARE AND STORAGE
7-3
7
NOTICE
ECA10800
●
Apply spray oil and wax spar-
ingly and make sure to wipe off
any excess.
●
Never apply oil or wax to any
rubber and plastic parts, but
treat them with a suitable care
product.
●
Avoid using abrasive polishing
compounds as they will wear
away the paint.
TIP●
Consult a Yamaha dealer for ad-
vice on what products to use.
●
Washing, rainy weather or humid
climates can cause the headlight
lens to fog. Turning the headlight
on for a short period of time will
help remove the moisture from the
lens.
EAU36563
Storage Short-term
Always store your scooter in a cool, dry
place and, if necessary, protect it
against dust with a porous cover. Be
sure the engine and the exhaust sys-
tem are cool before covering the scoot-
er.NOTICE
ECA10820
●
Storing the scooter in a poorly
ventilated room or covering it
with a tarp, while it is still wet,
will allow water and humidity to
seep in and cause rust.
●
To prevent corrosion, avoid
damp cellars, stables (because
of the presence of ammonia)
and areas where strong chemi-
cals are stored.
Long-term
Before storing your scooter for several
months:
1. Follow all the instructions in the
“Care” section of this chapter.2. Fill up the fuel tank and add fuel
stabilizer (if available) to prevent
the fuel tank from rusting and the
fuel from deteriorating.
3. Perform the following steps to pro-
tect the cylinder, piston rings, etc.
from corrosion.
a. Remove the spark plug cap
and spark plug.
b. Pour a teaspoonful of engine oil
into the spark plug bore.
c. Install the spark plug cap onto
the spark plug, and then place
the spark plug on the cylinder
head so that the electrodes are
grounded. (This will limit spark-
ing during the next step.)
d. Turn the engine over several
times with the starter. (This will
coat the cylinder wall with oil.)
e. Remove the spark plug cap
from the spark plug, and then
install the spark plug and the
spark plug cap. WARNING! To
prevent damage or injury
from sparking, make sure to
ground the spark plug elec-
trodes while turning the en-
gine over.
[EWA10951]
U5B2E4E0.book Page 3 Friday, June 1, 2012 9:06 AM