2013 YAMAHA WR 250R brake pads

TABLE OF CONTENTSSAFETY INFORMATION .................. 1-1
DESCRIPTION .................................. 2-1
Left view .......................................... 2-1
Right view ........................................ 2-2
Controls and instrument s................. 2-3
INSTRUMENT AND CONTROL
FUNCTIONS ....................................... 3-1
Main switch/steering lock ................ 3-1
Indicator lights and warning
lights ............................................ 3-2
Multi-function display ...................... 3-3
Handlebar switches ........................ 3-8
Clutch lever ..................................... 3-9
Shift pedal ...... ............................. .. 3-10
Brake lever ................................... 3-10
Brake pedal .................................. 3-10
Fuel tank cap ................................ 3-11
Fuel ............................................... 3-11
Catalytic converter ........................ 3-13
Seat .............................................. 3-13
Helmet holder ............................... 3-14
Adjusting the front fork .................. 3-14
Front fork bleeding ........................ 3-16
Adjusting the shock absorber assembly ................................... 3-17
EXUP system ............................... 3-18
Sidestand ...................................... 3-19
Ignition circuit cut-off system ........ 3-19 FOR YOUR SAFETY –
PRE-OPERATION CHECKS
............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS ................................. 5-1
Starting the engine ......................... 5-1
Shifting ........................................... 5-2
Tips for reducing fuel consumption ............................... 5-3
Engine break-in .............................. 5-3
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT ................................... 6-1
Owner’s tool kit ............................... 6-2
Periodic maintenance chart for the emission contro l system ....... 6-3
General maintenance and lubrication chart .......................... 6-4
Removing and installing panels ..... 6-8
Checking the spark plug ............... 6-11
Engine oil and oil filter element .... 6-12
Coolant ......................................... 6-14
Cleaning the air filter element and check hose ......................... 6-17
Adjusting the engine idling speed ........................................ 6-19
Checking the throttle grip free
play ........................................... 6-19
Valve clearance ............................ 6-20
Tires ............................................. 6-20 Spoke wheels ............................... 6-22
Adjusting the clutch lever free
play ............................................ 6-22
Adjusting the brake lever free play ............................................ 6-23
Checking the shift pedal ............... 6-24
Brake light switches ...................... 6-25
Checking the front and rear brake pads ................................. 6-25
Checking the brake fluid level ....... 6-26
Changing the brake fluid ............... 6-27
Drive chain slack ........................... 6-27
Cleaning and lubricating the drive chain ................................. 6-28
Checking and lubricating the cables ........................................ 6-29
Checking and lubricating the
throttle grip and cable ................ 6-29
Checking and lubricating the brake and clutch levers ............. 6-30
Checking and lubricating the brake pedal ................................ 6-30
Checking and lubricating the
sidestand ................................... 6-31
Lubricating the swingarm
pivots ......................................... 6-31
Checking the front fork .................. 6-31
Checking the steering ................... 6-32
Checking the wheel bearings ........ 6-32
Battery .......................................... 6-33
Replacing the fuses ...................... 6-3432D-9-EA.book 1 ページ ２０１２年７月１８日　水曜日　午後５時１分

4-1
1
2
34
5
6
7
8
9
FOR YOUR SAFETY – PRE-OPERATION CHECKS
EAU15596
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWA11151
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided inthis manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM CHECKS PAGE
Fuel Check fuel level in fuel tank.
Refuel if necessary.
Check fuel line for leakage. 3-11
Engine oil Check oil level in engine.
If necessary, add recommended oil to specified level.
Check vehicle for oil leakage. 6-12
Coolant Check coolant level in reservoir.
If necessary, add recommended coolant to specified level.
Check cooling system for leakage. 6-14
Front brake Check operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check lever free play.
Adjust if necessary.
Check brake pads for wear.
Replace if necessary.
Check fluid level in reservoir.
If necessary, add specified brak
e fluid to specified level.
Check hydraulic system for leakage. 6-23, 6-25, 6-26
32D-9-EA.book 1 ページ ２０１２年７月１８日　水曜日　午後５時１分

FOR YOUR SAFETY – PRE-OPERATION CHECKS
4-2
2
345
6
7
8
9
Rear brake Check operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Replace if necessary.
Check fluid level in reservoir.
If necessary, add specified brak
e fluid to specified level.
Check hydraulic system for leakage. 6-25, 6-26
Clutch Check operation.
Lubricate cable if necessary.
Check lever free play.
Adjust if necessary. 6-22
Throttle grip Make sure that operation is smooth.
Check throttle grip free play.
If necessary, have Yamaha dealer adjust
throttle grip free play and lubricate
cable and grip housing. 6-19, 6-29
Control cables Make sure that operation is smooth.
Lubricate if necessary. 6-29
Drive chain Check chain slack.
Adjust if necessary.
Check chain condition.
Lubricate if necessary. 6-27, 6-28
Wheels and tires Check for damage.
Check tire condition and tread depth.
Check air pressure.
Correct if necessary. 6-20, 6-22
Shift pedal Make sure that operation is smooth.
Correct if necessary. 6-24
Brake pedal Make sure that operation is smooth.
Lubricate pedal pivoting point if necessary. 6-30
Brake and clutch levers Make sure that operation is smooth.
Lubricate lever pivoting
points if necessary. 6-30
Sidestand Make sure that operation is smooth.
Lubricate pivot if necessary. 6-31
ITEM CHECKS PAGE
32D-9-EA.book 2 ページ ２０１２年７月１８日　水曜日　午後５時１分

PERIODIC MAINTENANCE AND ADJUSTMENT
6-4
1
2
3
4
56
7
8
9
EAU1770F
General maintenance and lubrication chart NO. ITEM CHECK OR MAINTENANCE JOB ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
1 Air filter element Clean.

Replace. 
2 Clutch Check operation.
Adjust. 
3* Front brake Check operation, fluid level and
vehicle for fluid leakage.
Adjust brake lever free play. 
Replace brake pads. Whenever worn to the limit
4* Rear brake Check operation, fluid level and
vehicle for fluid leakage. 
Replace brake pads. Whenever worn to the limit
5* Brake hoses Check for cracks or damage.
Check for correct routing and
clamping. 
Replace. Every 4 years
6* Brake fluid Replace. Every 2 years
7* Wheels Check runout, spoke tightness
and for damage.
Tighten spokes if necessary. 
8* Tires Check tread depth and for
damage.
Replace if necessary.
Check air pressure.
Correct if necessary. 
9* Wheel bearings Check bearing for looseness or
damage. 
32D-9-EA.book 4 ページ ２０１２年７月１８日　水曜日　午後５時１分

PERIODIC MAINTENANCE AND ADJUSTMENT
6-25
2
3
4
567
8
9
EAU22273
Brake light switches The brake light, which is activated by
the brake pedal and brake lever, should
come on just before braking takes ef-
fect. If necessary, adjust the rear brake
light switch as follows, but the front
brake light switch should be adjusted
by a Yamaha dealer.
Turn the rear brake light switch adjust-
ing nut while holding the rear brake light
switch in place. To make the brake light
come on earlier, turn the adjusting nut
in direction (a). To make the brake light
come on later, turn the adjusting nut in
direction (b).
EAU22392
Checking the front and rear
brake pads The front and rear brake pads must be
checked for wear at the intervals spec-
ified in the periodic maintenance and
lubrication chart.
EAU22430
Front brake pads
Each front brake pad is provided with
wear indicator grooves, which allow
you to check the brake pad wear with-
out having to disassemble the brake.
To check the brake pad wear, check
the wear indicator grooves. If a brake
pad has worn to the point that the wear
indicator grooves have almost disap-peared, have a Yamaha dealer replace
the brake pads as a set.
EAU48070
Rear brake pads
Each rear brake pad is provided with a
wear indicator groove, which allows
you to check the brake pad wear with-
out having to disassemble the brake.
To check the brake pad wear, check
the wear indicator groove. If a brake
pad has worn to the point that the wear
indicator groove almost appears, have
a Yamaha dealer replace the brake
pads as a set.
1. Rear brake light switch
2. Rear brake light switch adjusting nut
1
2(b)
(a)
1. Brake pad wear indicator groove1 1
1. Brake pad wear indicator groove
1
32D-9-EA.book 25 ページ ２０１２年７月１８日　水曜日　午後５時１分

PERIODIC MAINTENANCE AND ADJUSTMENT
6-26
1
2
3
4
56
7
8
9
EAU22581
Checking the brake fluid level Before riding, check that the brake fluid
is above the minimum level mark.
Check the brake fluid level with the top
of the reservoir level. Replenish the
brake fluid if necessary.
Front brakeRear brake
WARNING
EWA15990
Improper maintenance can result in
loss of braking ability. Observe
these precautions:
Insufficient brake fluid may al-
low air to enter the brake sys-
tem, reducing braking
performance.

Clean the filler cap before re-
moving. Use only DOT 4 brake
fluid from a sealed container.

Use only the specified brake flu-
id; otherwise, the rubber sealsmay deteriorate, causing leak-
age.

Refill with the same type of
brake fluid. Adding a brake fluid
other than DOT 4 may result in a
harmful chemical reaction.

Be careful that water does not
enter the brake fluid reservoir
when refilling. Water will signifi-
cantly lower the boiling point of
the fluid and may result in vaporlock.
NOTICE
ECA17640
Brake fluid may damage painted sur-
faces or plastic parts. Always cleanup spilled fluid immediately.
As the brake pads wear, it is normal for
the brake fluid level to gradually go
down. A low brake fluid level may indi-
cate worn brake pads and/or brake sys-
tem leakage; therefore, be sure to
check the brake pads for wear and the
brake system for leakage. If the brake
fluid level goes down suddenly, have a
Yamaha dealer check the cause before
further riding.
1. Minimum level mark1
1. Minimum level markSpecified brake fluid:
DOT 41
32D-9-EA.book 26 ページ ２０１２年７月１８日　水曜日　午後５時１分

PERIODIC MAINTENANCE AND ADJUSTMENT
6-39
2
3
4
567
8
9
frame in front of the rear wheel or under
each side of the swingarm.
EAU24360
Front wheel
EAU49332
To remove the front wheel
WARNING
EWA10821
To avoid injury, securely support the
vehicle so there is no danger of itfalling over.
1. Remove the rubber cap, and then loosen the front wheel axle pinch
bolts and the axle nut. 2. Lift the front wheel off the ground
according to the procedure in the
previous section “Supporting the
motorcycle”.
3. Remove the axle nut.
4. Pull the wheel axle out.
5. Remove the spacers and the wheel. NOTICE: Do not apply the
brake after the wheel has been
removed together with the
brake disc, otherwise the brake
pads will be forced shut.
[ECA11071]

EAU49342
To install the front wheel 1. Install the spacers into both sides of the wheel hub. NOTICE: When
1. Front wheel axle pinch bolt
2. Axle nut
3. Rubber cap
23
1
1. Front wheel axle pinch bolt
2. Wheel axle
1
2
32D-9-EA.book 39 ページ ２０１２年７月１８日　水曜日　午後５時１分

PERIODIC MAINTENANCE AND ADJUSTMENT
6-40
1
2
3
4
56
7
8
9installing the spacers, be sure
to install them on the correct
side.
[ECA17700]

2. Lift the wheel up between the fork legs.
TIPMake sure that there is enough space
between the brake pads before install-
ing the brake caliper onto the brakedisc.
3. Insert the wheel axle from the right-hand side.
4. Install the axle nut.
5. Lower the front wheel so that it is on the ground, and then put the
sidestand down.
6. Tighten the axle nut to the speci- fied torque.
7. Tighten the front wheel axle pinch bolts to the specified torque, and
then install the rubber cap. 8. Push down hard on the handlebar
several times to check for proper
fork operation.
EAU25080
Rear wheel
EAU45183
To remove the rear wheel
WARNING
EWA10821
To avoid injury, securely support the
vehicle so there is no danger of itfalling over.
1. Loosen the axle nut.
2. Lift the rear wheel off the ground according to the procedure on
page 6-38.
3. Remove the axle nut and washer.
4. Loosen the locknut on each side of the swingarm.
Tightening torque:Axle nut:
63 Nm (6.3 m·kgf, 46 ft·lbf)
Tightening torque: Front wheel axle pinch bolt:23 Nm (2.3 m·kgf, 17 ft·lbf)
1. Axle nut
2. Washer1
2
32D-9-EA.book 40 ページ ２０１２年７月１８日　水曜日　午後５時１分