OPERATION AND IMPORTANT RIDING POINTS
5-3
2
3
456
7
8
9
EAU16810
Tips for reducing fuel
consumption Fuel consumption depends largely on
your riding style. Consider the following
tips to reduce fuel consumption:
Shift up swiftly, and avoid high en-
gine speeds during acceleration.
Do not rev the engine while shifting
down, and avoid high engine
speeds with no load on the engine.
Turn the engine off instead of let-
ting it idle for an extended length of
time (e.g., in traffic jams, at traffic
lights or at railroad crossings).
EAU16841
Engine break-in There is never a more important period
in the life of your engine than the period
between 0 and 1600 km (1000 mi). For
this reason, you should read the follow-
ing material carefully.
Since the engine is brand new, do not
put an excessive load on it for the first
1600 km (1000 mi). The various parts in
the engine wear and polish themselves
to the correct operating clearances.
During this period, prolonged full-throt-
tle operation or any condition that might
result in engine overheating must be
avoided.
EAU17023
0–1000 km (0–600 mi)
Avoid prolonged operation above 1/3
throttle. NOTICE: After 1000 km (600
mi) of operation, the engine oil must
be changed, and the oil filter car-
tridge or element replaced.
[ECA11282]
1000–1600 km (600–1000 mi)
Avoid prolonged operation above 1/2 throttle.
1600 km (1000 mi) and beyond
The vehicle can now be operated nor-
mally.
NOTICE
ECA10270
If any engine trouble should occur
during the engine break-in period,
immediately have a Yamaha dealercheck the vehicle.
32D-9-EA.book 3 ページ 2012年7月18日 水曜日 午後5時1分
PERIODIC MAINTENANCE AND ADJUSTMENT
6-6
1
2
3
4
56
7
8
9
21 *Rear suspension
relay arm and
connecting arm
pivoting points Check operation.
22 Engine oil Change.
Check oil level and vehicle for oil
leakage.
Every 5000 km (3000 mi)
23 Engine oil filter
element Replace.
24 * Cooling system Check coolant level and vehicle
for coolant leakage.
Change coolant. Every 3 years
25 * Front and rear
brake switches Check operation.
26 Moving parts and
cables Lubricate.
27 * Throttle grip Check operation.
Check throttle grip free play, and
adjust if necessary.
Lubricate cable and grip housing.
28 * Lights, signals and
switches Check operation.
Adjust headlight beam.
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)32D-9-EA.book 6 ページ 2012年7月18日 水曜日 午後5時1分
PERIODIC MAINTENANCE AND ADJUSTMENT
6-11
2
3
4
567
8
9
EAU48340
Checking the spark plug The spark plug is an important engine
component, which should be checked
periodically, preferably by a Yamaha
dealer. Since heat and deposits will
cause any spark plug to slowly erode, it
should be removed and checked in ac-
cordance with the periodic mainte-
nance and lubrication chart. In addition,
the condition of the spark plug can re-
veal the condition of the engine.
The porcelain insulator around the cen-
ter electrode of the spark plug should
be a medium-to-light tan (the ideal color
when the vehicle is ridden normally). If
the spark plug shows a distinctly differ-
ent color, the engine could be operating
improperly. Do not attempt to diagnose
such problems yourself. Instead, have
a Yamaha dealer check the vehicle.
If the spark plug shows signs of elec-
trode erosion and excessive carbon or
other deposits, it should be replaced.
Before installing a spark plug, the spark
plug gap should be measured with awire thickness gauge and, if necessary,
adjusted to specification.
Clean the surface of the spark plug
gasket and its mating surface, and then
wipe off any grime from the spark plug
threads.
TIPIf a torque wrench is not available when
installing a spark plug, a good estimate
of the correct torque is 1/4–1/2 turn
past finger tight. However, the spark
plug should be tightened to the speci-
fied torque as soon as possible.NOTICE
ECA10840
Do not use any tools to remove or in-
stall the spark plug cap, otherwise
the ignition coil coupler may get
damaged. The spark plug cap may
be difficult to remove because the
rubber seal on the end of the cap fits
tightly. To remove the spark plug
cap, simply twist it back and forth
while pulling it out; to install it, twistit back and forth while pushing it in.
Specified spark plug:
NGK/CR9EK
1. Spark plug gapSpark plug gap:0.6–0.7 mm (0.024–0.028 in)
Tightening torque: Spark plug:13 Nm (1.3 m·kgf, 9.4 ft·lbf)11
32D-9-EA.book 11 ページ 2012年7月18日 水曜日 午後5時1分
PERIODIC MAINTENANCE AND ADJUSTMENT
6-12
1
2
3
4
56
7
8
9
EAU45143
Engine oil and oil filter
element The engine oil level should be checked
before each ride. In addition, the oil
must be changed and the oil filter ele-
ment replaced at the intervals specified
in the periodic maintenance and lubri-
cation chart.
To check the engine oil level1. Place the vehicle on a level sur- face and hold it in an upright posi-
tion. A slight tilt to the side can
result in a false reading.
2. Start the engine, warm it up for several minutes, and then turn it
off.
3. Wait a few minutes until the oil set- tles, and then check the oil level
through the check window located
at the bottom-right side of the
crankcase.TIPThe engine oil should be between theminimum and maximum level marks. 4. If the engine oil is below the mini-
mum level mark, add sufficient oil
of the recommended type to raise
it to the correct level.
To change the engine oil (with or
without oil filter element replace-
ment) 1. Place the vehicle on a level sur- face.
2. Start the engine, warm it up for several minutes, and then turn it
off.
3. Place an oil pan under the engine to collect the used oil.
4. Remove the engine oil filler cap, the engine oil drain bolt and its
gasket to drain the oil from the
crankcase.
TIPSkip steps 5–8 if the oil filter element isnot being replaced.
5. Remove the oil filter element cover by removing the bolts.
1. Engine oil filler cap
2. Maximum level mark
3. Minimum level mark
4. Engine oil level check window
1
2
3 4
1. Engine oil drain bolt
2. Gasket
12
32D-9-EA.book 12 ページ 2012年7月18日 水曜日 午後5時1分
PERIODIC MAINTENANCE AND ADJUSTMENT
6-14
1
2
3
4
56
7
8
9it for oil leakage. If oil is leaking, im-
mediately turn the engine off and
check for the cause.
12. Turn the engine off, wait a few min- utes until the oil settles, and then
check the oil level and correct it if
necessary.
NOTICE
ECA11231
After changing the engine oil, make
sure to check the oil pressure as de-
scribed below.
Loosen the bleed bolt.
Start the engine and keep it
idling until oil flows out. If no oil
comes out after one minute,
turn the engine off immediately
so it will not seize. If this occurs,
have a Yamaha dealer repair the
vehicle.
After checking the oil pressure,
tighten the bleed bolt to thespecified torque.
EAU20070
Coolant The coolant level should be checked
before each ride. In addition, the cool-
ant must be changed at the intervals
specified in the periodic maintenance
and lubrication chart.
EAU20254
To check the coolant level1. Place the vehicle on a level sur- face and hold it in an upright posi-
tion.TIP
The coolant level must be checked
on a cold engine since the level
varies with engine temperature.
Make sure that the vehicle is posi-
tioned straight up when checking
the coolant level. A slight tilt to theside can result in a false reading.
2. Check the coolant level in the cool- ant reservoir.
TIPThe coolant should be between theminimum and maximum level marks.
1. Bleed boltTightening torque:Bleed bolt:
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
1
32D-9-EA.book 14 ページ 2012年7月18日 水曜日 午後5時1分
PERIODIC MAINTENANCE AND ADJUSTMENT
6-38
1
2
3
4
56
7
8
93. Remove the burnt-out bulb by pull-
ing it out.
4. Insert a new bulb into the socket.
5. Install the socket (together with the bulb) by pushing it in.
6. Install the license plate light unit by installing the screws.
EAU45224
Replacing an auxiliary light
bulb If the auxiliary light bulb burns out, re-
place it as follows.1. Remove the headlight unit. (See page 6-35.)
2. Remove the auxiliary light bulb socket (together with the bulb) by
pulling it out.
3. Remove the burnt-out bulb by pull- ing it out.
4. Insert a new bulb into the socket.
5. Install the socket (together with the bulb) by pushing it in.
6. Install the headlight unit.
EAU24350
Supporting the motorcycle Since this model is not equipped with a
centerstand, follow these precautions
when removing the front and rear
wheel or performing other maintenance
requiring the motorcycle to stand up-
right. Check that the motorcycle is in a
stable and level position before starting
any maintenance. A strong wooden
box can be placed under the engine for
added stability.
To service the front wheel 1. Stabilize the rear of the motorcycle by using a motorcycle stand or, if
an additional motorcycle stand is
not available, by placing a jack un-
der the frame in front of the rear
wheel.
2. Raise the front wheel off the ground by using a motorcycle
stand.
To service the rear wheel
Raise the rear wheel off the ground by
using a motorcycle stand or, if a motor-
cycle stand is not available, by placing
a jack either under each side of the
1. License plate light unit
2. License plate light bulb socket
1 2
1. Auxiliary light bulb socket
1
32D-9-EA.book 38 ページ 2012年7月18日 水曜日 午後5時1分
INDEX
AAir filter element and check hose,
cleaning ................................................. 6-17
Auxiliary light bulb, replacing ................... 6-38BBattery ..................................................... 6-33
Brake and clutch levers, checking and lubricating .............................................. 6-30
Brake fluid, changing ............................... 6-27
Brake fluid level, checking ....................... 6-26
Brake lever .............................................. 3-10
Brake lever free play, adjusting ............... 6-23
Brake light switches ................................. 6-25
Brake pedal ............................................. 3-10
Brake pedal, checking and lubricating ..... 6-30CCables, checking and lubricating ............. 6-29
Care ........................................................... 7-1
Catalytic converter ................................... 3-13
Clutch lever................................................ 3-9
Clutch lever free play, adjusting .............. 6-22
Coolant .................................................... 6-14
Coolant temperature warning light............. 3-2DDimmer switch ........................................... 3-9
Drive chain, cleaning and lubricating ....... 6-28
Drive chain slack ..................................... 6-27EEngine break-in ......................................... 5-3
Engine idling speed ................................. 6-19
Engine oil and oil filter element................ 6-12
Engine stop switch..................................... 3-9
Engine trouble warning light ...................... 3-3
EXUP system .......................................... 3-18
FFront and rear brake pads, checking ...... 6-25
Front fork, adjusting ................................ 3-14
Front fork, bleeding ................................. 3-16
Front fork, checking................................. 6-31
Fuel ......................................................... 3-11
Fuel consumption, tips for reducing .......... 5-3
Fuel level warning light .............................. 3-2
Fuel tank cap........................................... 3-11
Fuses, replacing ...................................... 6-34HHandlebar switches ................................... 3-8
Headlight bulb, replacing......................... 6-35
Helmet holder .......................................... 3-14
High beam indicator light ........................... 3-2
Horn switch ............................................... 3-9IIdentification numbers ............................... 9-1
Ignition circuit cut-off system ................... 3-19
Indicator lights and warning lights ............. 3-2LLicense plate light bulb, replacing ........... 6-37MMain switch/steering lock .......................... 3-1
Maintenance and lubricatio n, periodic....... 6-4
Maintenance, emission control system ..... 6-3
Matte color, caution ................................... 7-1
Model label ................................................ 9-1
Multi-function display................................. 3-3NNeutral indicator light ................................ 3-2PPanels, removing and installing ................ 6-8
Parking ...................................................... 5-4 Part locations .............................................2-1
SSafety information ......................................1-1
Seat ......................................................... 3-13
Shifting .......................................................5-2
Shift pedal ................................................3-10
Shift pedal, checking................................ 6-24
Shock absorber assembly, adjusting .......3-17
Sidestand .................................................3-19
Sidestand, checking and lubricating ........6-31
Spark plug, checking ............................... 6-11
Specifications.............................................8-1
Starting the engine.....................................5-1
Start switch ................................................3-9
Steering, checking ................................... 6-32
Storage ......................................................7-3
Supporting the motorcycle .......................6-38
Swingarm pivots, lubricating .................... 6-31TTail/brake light ......................................... 6-36
Throttle grip and cable, checking and
lubricating ..............................................6-29
Throttle grip free play, checking............... 6-19
Tires ......................................................... 6-20
Tool kit .......................................................6-2
Troubleshooting ....................................... 6-42
Troubleshooting charts ............................6-43
Turn signal indicator light ...........................3-2
Turn signal light bul b, replacing ............... 6-37
Turn signal switch ......................................3-9VValve clearance ....................................... 6-20
Vehicle identificat ion number .....................9-1
32D-9-EA.book 2 ページ 2012年7月18日 水曜日 午後5時1分