PERIODIC MAINTENANCE AND ADJUSTMENT
7-2
7
EAU39944
Periodic maintenance chart for the emission control system TIP●
From 7000 km (4200 mi) or 18 months, repeat the maintenance intervals starting from 3000 km (1800 mi) or 6 months.
●
Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical
skills.
No.ITEM CHECKS AND MAINTENANCE JOBS INITIAL ODOMETER READINGS
1000 km
(600 mi) or
1 month or 30 hours 3000 km
(1800 mi) or
6 months or 90 hours 5000 km
(3000 mi) or
12 months or 150 hours
1 *Fuel line Check fuel hoses for cracks or damage.
Replace if necessary. √√
2 Spark plug Check condition.
Adjust gap and clean.
√√
3 *Valve clearance Check and adjust valve clearance when engine is cold. √
4 Air filter element Clean with solvent.
Replace if necessary. √√
5 *Crankcase breather sys-
tem Check ventilation hose for cracks or damage and drain
any deposits.
Replace if necessary. √√√
6 *Carburetor Check engine idling speed and starter operation.
Adjust if necessary.
√√√
7 Exhaust system Check for leakage.
Tighten if necessary.
Replace gasket(s) if necessary. √√
8 *Spark arrester Clean. √
9 Engine oil Change (warm engine before draining). √√√
U2CJ80E0.book Page 2 Tuesday, June 12, 2012 11:15 AM
PERIODIC MAINTENANCE AND ADJUSTMENT
7-3
7
EAU3534B
General maintenance and lubrication chart TIP●
From 7000 km (4200 mi) or 18 months, repeat the maintenance intervals starting from 3000 km (1800 mi) or 6 months.
●
Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical
skills.
No.ITEM CHECKS AND MAINTENANCE JOBS INITIAL ODOMETER READINGS
1000 km
(600 mi) or
1 month or 30 hours 3000 km
(1800 mi) or
6 months or 90 hours 5000 km
(3000 mi) or
12 months or 150 hours
1 *Clutch Check operation.
Adjust if necessary. √√√
2 *Front brake Check operation.
Adjust brake lever free play and replace brake shoes if
necessary. √√√
3 *Rear brake Check operation.
Adjust brake pedal free play
and replace brake shoes if
necessary. √√√
4 *Wheels Check runout, spoke tightness and for damage.
Tighten spokes if necessary. √√√
5 *Tires Check tread depth and for damage.
Replace if necessary.
Check air pressure.
Correct if necessary.
√√
6 *Wheel bearings Check bearings for smooth operation.
Replace if necessary.
√√
7 *Swingarm pivot bearings Check bearing assemblies for looseness.
Moderately repack with lit
hium-soap-based grease. √√
U2CJ80E0.book Page 3 Tuesday, June 12, 2012 11:15 AM
