TABLE OF CONTENTS SAFETY INFORMATION ................. 1-1
Further safe-riding points ................ 1-5
DESCRIPTION .................................. 2-1
Left view .......................................... 2-1
Right view ........................................ 2-2
Controls and instrument s................. 2-3
INSTRUMENT AND CONTROL
FUNCTIONS ....................................... 3-1
Immobilizer system .... ..................... 3-1
Main switch/steering lock ................ 3-2
Indicator lights and warning lights ............................................ 3-3
Speedometer .................................. 3-5
Tachometer .................................... 3-5
Multi-function display ...................... 3-5
Anti-theft alarm (opti onal) ............. 3-12
Handlebar switches ...................... 3-12
Front brake lever .......................... 3-14
Rear brake lever ........................... 3-14
Rear brake lock lever .................... 3-15
ABS (for ABS models) . ................. 3-16
Fuel tank cap ................................ 3-17
Fuel ............................................... 3-18
Catalytic converter ........................ 3-19
Seat .............................................. 3-20
Adjusting the rider backrest .......... 3-20
Helmet holder ............................... 3-21
Storage compartments ................. 3-22
Windshield .................................... 3-24 Rear view mirrors ......................... 3-25
Shock absorber assembly ............ 3-26
Sidestand ..................................... 3-26
Ignition circuit cut-o
ff system ........ 3-27
FOR YOUR SAFETY –
PRE-OPERATION CHECKS ............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS ................................. 5-1
Starting the engine ......................... 5-1
Starting off ...................................... 5-2
Acceleration and deceleration ........ 5-3
Braking ........................................... 5-3
Tips for reducing fuel consumption ............................... 5-4
Engine break-in .............................. 5-4
Parking ........................................... 5-5
PERIODIC MAINTENANCE AND
ADJUSTMENT ................................... 6-1
Owner’s tool kit ............................... 6-2
Periodic maintenance chart for the
emission control system ............. 6-3
General maintenance and
lubrication chart .......................... 6-4
Removing and installing panels ..... 6-8
Checking the spark plugs ............. 6-10
Engine oil and oil filter cartridge ... 6-11
Coolant ......................................... 6-14
Replacing the air filter element ..... 6-15 Adjusting the engine idling
speed ........... ............................ .. 6-16
Checking the throttle grip free play ............................................ 6-17
Valve clearance ............................ 6-17
Tires .............................................. 6-17
Cast wheels .................................. 6-19
Checking the front and rear brake
lever free play ............................ 6-20
Adjusting the rear brake lock cable .......................................... 6-21
Checking the rear brake lock ........ 6-21
Checking the front and rear brake pads ........................................... 6-22
Checking the brake fluid level ....... 6-23
Changing the brake fluid ............... 6-24
Drive belt slack ............................. 6-24
Checking and lubricating the cables ........................................ 6-24
Checking and lubricating the
throttle grip and cable ................ 6-25
Lubricating the front and rear brake levers ............................... 6-25
Checking and lubricating the centerstand and sidestand ........ 6-26
Checking the front fork .................. 6-26
Checking the steering ................... 6-27
Checking the wheel bearings ........ 6-27
Battery .......................................... 6-28
Replacing the fuses ...................... 6-30
Replacing the headlight bulb ........ 6-32
59C-9-E1.book 1 ページ 2012年6月26日 火曜日 午前11時33分
PERIODIC MAINTENANCE AND ADJUSTMENT
6-32
1
2
3
4
56
7
8
9
EAU52231
Replacing the headlight bulb This model is equipped with a halogen
bulb headlights. If the headlight bulb
burns out, replace it as follows.NOTICE
ECA10650
Take care not to damage the follow-
ing parts:
Headlight bulb
Do not touch the glass part of
the headlight bulb to keep it free
from oil, otherwise the transpar-
ency of the glass, the luminosity
of the bulb, and the bulb life will
be adversely affected. Thor-
oughly clean off any dirt and fin-
gerprints on the headlight bulb
using a cloth moistened with al-
cohol or thinner.
Headlight lens
Do not affix any type of tinted
film or stickers to the headlight
lens.
Do not use a headlight bulb of awattage higher than specified. 1. Remove panel A. (See page 6-8.)
2. Remove the headlight bulb cover.
3. Disconnect the headlight coupler,
and then remove the burnt-out
bulb by turning it counterclock-
wise. 4. Install a new bulb by turning it
clockwise.
5. Connect the headlight coupler.
6. Install the headlight bulb cover.
7. Install the panel.
8. Have a Yamaha dealer adjust the headlight beam if necessary.
1. Do not touch the glass part of the bulb.
1. Headlight bulb cover
1
1
1. Headlight coupler
2. Headlight bulb
1
2
59C-9-E1.book 32 ページ 2012年6月26日 火曜日 午前11時33分
SPECIFICATIONS
8-2
1
2
3
4
5
6
78
9
Rear tire:Type: Tubeless
Size: 160/60R15 M/C 67H
Manufacturer/model: DUNLOP/GPR-100L
Manufacturer/model:
BRIDGESTONE/BT012RLoading:Maximum load: XP500 198 kg (437 lb)
XP500A 194 kg (428 lb)
* (Total weight of rider, passenger, cargo and accessories)Tire air pressure (measured on cold
tires):Loading condition: 0–90 kg (0–198 lb)
Front: 225 kPa (2.25 kgf/cm
2, 33 psi)
Rear: 250 kPa (2.50 kgf/cm2, 36 psi)
Loading condition: XP500 90–198 kg (198–437 lb)
XP500A 90–194 kg (198–428 lb)
Front: 225 kPa (2.25 kgf/cm2, 33 psi)
Rear:
280 kPa (2.80 kgf/cm2, 41 psi)
Front wheel:Wheel type: Cast wheel Rim size:
15M/C x MT3.50
Rear wheel:Wheel type: Cast wheel
Rim size: 15M/C x MT5.00Front brake:Type: Dual disc brake
Operation: Right hand operation
Specified brake fluid:
DOT 4Rear brake:Type: Single disc brake
Operation:
Left hand operation
Specified brake fluid: DOT 4Front suspension:Type:
Telescopic fork
Spring/shock absorber type: Coil spring/oil damper
Wheel travel: 120.0 mm (4.72 in)Rear suspension:Type: Swingarm
Spring/shock absorber type: Coil spring/gas-oil damper Wheel travel:
116.0 mm (4.57 in)
Electrical system:Ignition system: TCI
Charging system: AC magnetoBattery:Model: YTZ12S
Voltage, capacity: 12 V, 11.0 AhHeadlight:Bulb type: Halogen bulbBulb voltage, wattage quantity:Headlight:
12 V, 55.0 W 2
Tail/brake light: LED
Front turn signal light: 12 V, 21.0 W 2
Rear turn signal light:
12 V, 21.0 W 2
Auxiliary light: 12 V, 5.0 W 1
License plate light: 12 V, 5.0 W 1
Meter lighting:
LED
High beam indicator light: LED
Turn signal indicator light: LED x 2
59C-9-E1.book 2 ページ 2012年6月26日 火曜日 午前11時33分
INDEX
AABS (for ABS models) ............................. 3-16
ABS warning light (for ABS models) .......... 3-3
Acceleration and deceleration ................... 5-3
Air filter element, replacing ...................... 6-15
Anti-theft alarm (optional) ........................ 3-12
Auxiliary light bulb, replacing ................... 6-35BBattery ..................................................... 6-28
Brake fluid, changing ............................... 6-24
Brake fluid level, checking ....................... 6-23
Brake lever, front ..................................... 3-14
Brake lever, rear ...................................... 3-14
Brake levers, lubricating .......................... 6-25
Braking ...................................................... 5-3CCables, checking and lubricating ............. 6-24
Care ........................................................... 7-1
Catalytic converter ................................... 3-19
Centerstand and sidestand, checking and lubricating ....................................... 6-26
Coolant .................................................... 6-14DDimmer switch ......................................... 3-13
Drive belt slack ........................................ 6-24EEngine break-in ......................................... 5-4
Engine idling speed ................................. 6-16
Engine oil and oil filter cartridge .............. 6-11
Engine stop switch................................... 3-13
Engine trouble warning light ...................... 3-3FFront and rear brake lever free play, checking ................................................ 6-20 Front and rear brake pads, checking ...... 6-22
Front fork, checking................................. 6-26
Fuel ......................................................... 3-18
Fuel consumption, tips for reducing .......... 5-4
Fuel tank cap........................................... 3-17
Fuses, replacing ...................................... 6-30
HHandlebar switches ................................. 3-12
Hazard switch.......................................... 3-13
Headlight bulb, replacing......................... 6-32
Helmet holder .......................................... 3-21
High beam indicator light ........................... 3-3
Horn switch ............................................. 3-13IIdentification numbers ............................... 9-1
Ignition circuit cut-off system ................... 3-27
Immobilizer system ................................... 3-1
Immobilizer system indicator light ............. 3-4
Indicator lights and warning lights ............. 3-3LLicense plate light bulb, replacing ........... 6-34MMain switch/steering lock .......................... 3-2
Maintenance and lubricatio
n, periodic....... 6-4
Maintenance, emission control system ..... 6-3
Matte color, caution ................................... 7-1
Model label ................................................ 9-1
Multi-function display................................. 3-5PPanels, removing and installing ................ 6-8
Parking ...................................................... 5-5
Part locations ............................................ 2-1
Pass switch ............................................. 3-13
RRear brake lock cable, adjusting.............. 6-21
Rear brake lock, checking .......................6-21
Rear brake lock lever ............................... 3-15
Rear view mirrors..................................... 3-25
Rider backrest, adjusting .........................3-20SSafe-riding points .......................................1-5
Safety information ......................................1-1
Seat ......................................................... 3-20
Shock absorber assembly .......................3-26
Sidestand .................................................3-26
Spark plugs, checking ..............................6-10
Specifications.............................................8-1
Speedometer .............................................3-5
Starting off .................................................5-2
Starting the engine.....................................5-1
Start switch ..............................................3-13
Steering, checking ................................... 6-27
Storage ......................................................7-3
Storage compartments ............................3-22TTachometer................................................3-5
Tail/brake light ......................................... 6-33
Throttle grip and cable, checking and lubricating ..............................................6-25
Throttle grip free play, checking............... 6-17
Tires ......................................................... 6-17
Tool kit .......................................................6-2
Troubleshooting ....................................... 6-35
Troubleshooting charts ............................6-37
Turn signal indicator lights .........................3-3
Turn signal light bulb (front), replacing ....6-33
Turn signal switch .................................... 3-13
59C-9-E1.book 2 ページ 2012年6月26日 火曜日 午前11時33分