PERIODIC MAINTENANCE AND ADJUSTMENT
6-20
6 As the brake pads wear, it is normal for
the brake fluid level to gradually go
down. A low brake fluid level may indi-
cate worn brake pads and/or brake sys-
tem leakage; therefore, be sure to
check the brake pads for wear and the
brake system for leakage. If the brake
fluid level goes down suddenly, have a
Yamaha dealer check the cause before
further riding.
EAU22722
Changing the brake fluid Have a Yamaha dealer change the
brake fluid at the intervals specified in
the periodic maintenance and lubrica-
tion chart. In addition, have the oil seals
of the brake master cylinder and caliper
as well as the brake hose replaced at
the intervals listed below or whenever
they are damaged or leaking.●
Oil seals: Replace every two
years.
●
Brake hose: Replace every four
years.
EAU22760
Drive chain slack The drive chain slack should be
checked before each ride and adjusted
if necessary.
EAU47681
To check the drive chain slack
1. Place the motorcycle on the cen-
terstand.
2. Shift the transmission into the neu-
tral position.
3. Remove the drive chain slack
check hole cap.
4. Measure the drive chain slack as
shown.1. Drive chain slack check hole cap
1
U40BE2E0.book Page 20 Wednesday, October 10, 2012 8:01 AM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-22
6 5. Tighten both locknuts, and then
tighten the axle nut and brake
torque rod nut to their specified
torques.
TIPWhen tightening the axle nut, hold the
wheel axle with a wrench to keep it from
turning.6. Adjust the brake pedal free play.
(See page 6-17.) WARNING! Af-
ter adjusting the brake pedal
free play, check the operation of
the brake light.
[EWA16080]
7. Make sure that the drive chain pull-
ers are in the same position, the
drive chain slack is correct, and
the drive chain moves smoothly.
EAU23016
Cleaning and lubricating the
drive chain The drive chain must be cleaned and
lubricated at the intervals specified in
the periodic maintenance and lubrica-
tion chart, otherwise it will quickly wear
out, especially when riding in dusty or
wet areas. Service the drive chain as
follows.NOTICE
ECA10583
The drive chain must be lubricated
after washing the motorcycle, riding
in the rain or riding in wet areas.1. Remove all dirt and mud from the
drive chain with a brush or cloth.TIPFor a thorough cleaning, have a
Yamaha dealer remove the drive chain
and soak it in solvent.2. Spray Yamaha Chain and Cable
Lube or a high-quality spray-type
drive chain lubricant on the entire
chain, making sure that all side
plates and rollers have been suffi-
ciently oiled.
1. Alignment marks
2. Drive chain slack adjusting nut
3. Drive chain pullerTightening torques:
Locknut:
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Axle nut:
60 Nm (6.0 m·kgf, 43 ft·lbf)
Brake torque rod nut:
19 Nm (1.9 m·kgf, 14 ft·lbf)13
2
(a)
(b)
U40BE2E0.book Page 22 Wednesday, October 10, 2012 8:01 AM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-23
6
EAU23095
Checking and lubricating the
cables The operation of all control cables and
the condition of the cables should be
checked before each ride, and the ca-
bles and cable ends should be lubricat-
ed if necessary. If a cable is damaged
or does not move smoothly, have a
Yamaha dealer check or replace it.
WARNING! Damage to the outer
housing of cables may result in in-
ternal rusting and cause interfer-
ence with cable movement. Replace
damaged cables as soon as possi-
ble to prevent unsafe conditions.[EWA10711]EAU49920
Checking and lubricating the
throttle grip and cable The operation of the throttle grip should
be checked before each ride. In addi-
tion, the cable should be lubricated by a
Yamaha dealer at the intervals speci-
fied in the periodic maintenance chart.
EAU23154
Checking and lubricating the
brake lever The operation of the brake lever should
be checked before each ride, and the
lever pivot should be lubricated if nec-
essary.
Recommended lubricant:
Yamaha Chain and Cable Lube or
engine oil
Recommended lubricant:
Silicone grease
U40BE2E0.book Page 23 Wednesday, October 10, 2012 8:01 AM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-25
6
EAUM1652
Lubricating the swingarm piv-
ots The swingarm pivots must be lubricat-
ed by a Yamaha dealer at the intervals
specified in the periodic maintenance
and lubrication chart.
EAU23272
Checking the front fork The condition and operation of the front
fork must be checked as follows at the
intervals specified in the periodic main-
tenance and lubrication chart.
To check the condition
Check the inner tubes for scratches,
damage and excessive oil leakage.
To check the operation
1. Place the vehicle on a level sur-
face and hold it in an upright posi-
tion. WARNING! To avoid injury,
securely support the vehicle so
there is no danger of it falling
over.
[EWA10751]
2. While applying the front brake,
push down hard on the handlebars
several times to check if the front
fork compresses and rebounds
smoothly.
NOTICE
ECA10590
If any damage is found or the front
fork does not operate smoothly,
have a Yamaha dealer check or re-
pair it.
Recommended lubricant:
Lithium-soap-based grease
U40BE2E0.book Page 25 Wednesday, October 10, 2012 8:01 AM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-28
6
EAU47672
Replacing the fuse The fuse holder is located under the
battery box cover.
If the fuse is blown, replace it as fol-
lows.
1. Turn the key to “ ” and turn off all
electrical circuits.
2. Open the seat. (See page 3-8.)
3. Remove the battery box cover by
removing the screw.
4. Remove the blown fuse, and then
install a new fuse of the specified
amperage. WARNING! Do not
use a fuse of a higher amperage
rating than recommended toavoid causing extensive dam-
age to the electrical system and
possibly a fire.
[EWA15131]
5. Turn the key to “ ” and turn on
the electrical circuits to check if the
devices operate.
6. If the fuse immediately blows
again, have a Yamaha dealer
check the electrical system.
7. Install the battery box cover by in-
stalling the screw.
8. Close the seat.
EAU47761
Replacing the headlight bulb If the headlight bulb burns out, replace
it as follows.NOTICE
ECA10650
Take care not to damage the follow-
ing parts:●
Headlight bulb
Do not touch the glass part of
the headlight bulb to keep it free
from oil, otherwise the transpar-
ency of the glass, the luminosity
of the bulb, and the bulb life will
be adversely affected. Thor-
oughly clean off any dirt and fin-
gerprints on the headlight bulb
using a cloth moistened with al-
cohol or thinner.
●
Headlight lens
Do not affix any type of tinted
film or stickers to the headlight
lens.
Do not use a headlight bulb of a
wattage higher than specified.
1. Battery box cover
2. Screw
1
2
1. Fuse
2. Spare fuse
Specified fuse:
10.0 A
12
U40BE2E0.book Page 28 Wednesday, October 10, 2012 8:01 AM
MOTORCYCLE CARE AND STORAGE
7-4
7 2. For motorcycles equipped with a
fuel cock that has an “OFF” posi-
tion: Turn the fuel cock lever to
“OFF”.
3. Drain the carburetor float chamber
by loosening the drain bolt; this will
prevent fuel deposits from building
up. Pour the drained fuel into the
fuel tank.
4. Fill up the fuel tank and add fuel
stabilizer (if available) to prevent
the fuel tank from rusting and the
fuel from deteriorating.
5. Perform the following steps to pro-
tect the cylinder, piston rings, etc.
from corrosion.
a. Remove the spark plug cap
and spark plug.
b. Pour a teaspoonful of engine oil
into the spark plug bore.
c. Install the spark plug cap onto
the spark plug, and then place
the spark plug on the cylinder
head so that the electrodes are
grounded. (This will limit spark-
ing during the next step.)
d. Turn the engine over several
times with the starter. (This will
coat the cylinder wall with oil.)WARNING! To prevent dam-
age or injury from sparking,
make sure to ground the
spark plug electrodes while
turning the engine over.
[EWA10951]
e. Remove the spark plug cap
from the spark plug, and then
install the spark plug and the
spark plug cap.
6. Lubricate all control cables and the
pivoting points of all levers and
pedals as well as of the side-
stand/centerstand.
7. Check and, if necessary, correct
the tire air pressure, and then lift
the motorcycle so that both of its
wheels are off the ground. Alterna-
tively, turn the wheels a little every
month in order to prevent the tires
from becoming degraded in one
spot.
8. Cover the muffler outlet with a
plastic bag to prevent moisture
from entering it.
9. Remove the battery and fully
charge it. Store it in a cool, dry
place and charge it once a month.
Do not store the battery in an ex-cessively cold or warm place [less
than 0 °C (30 °F) or more than 30
°C (90 °F)]. For more information
on storing the battery, see page
6-26.
TIPMake any necessary repairs before
storing the motorcycle.
U40BE2E0.book Page 4 Wednesday, October 10, 2012 8:01 AM
INDEXAAir filter element, cleaning..................... 6-11
Auxiliary light bulb, replacing ................ 6-32BBattery................................................... 6-26
Brake fluid, changing ............................ 6-20
Brake fluid level, checking .................... 6-19
Brake lever .............................................. 3-4
Brake lever, checking and lubricating ... 6-23
Brake lever free play, checking ............. 6-16
Brake light switches .............................. 6-18
Brake pads and shoes, checking .......... 6-18
Brake pedal ............................................. 3-5
Brake pedal,
checking and lubricating ..................... 6-24
Brake pedal free play, adjusting............ 6-17CCables, checking and lubricating .......... 6-23
Carburetor, adjusting ............................ 6-12
Care ........................................................ 7-1
Carrier ................................................... 3-10
Catalytic converters ................................ 3-7
Centerstand and sidestand
(for sidestand-equipped models),
checking and lubricating ..................... 6-24
Cowling and panel,
removing and installing ......................... 6-7DDimmer switch ........................................ 3-4
Drive chain, cleaning and lubricating .... 6-22
Drive chain slack ................................... 6-20EEngine break-in ....................................... 5-3
Engine idling speed............................... 6-12Engine oil ................................................ 6-9
Engine serial number.............................. 9-1
Engine, starting a warm .......................... 5-2
FFrame serial number .............................. 9-1
Front fork, checking .............................. 6-25
Fuel......................................................... 3-6
Fuel consumption, tips for reducing........ 5-3
Fuel gauge.............................................. 3-3
Fuel tank cap .......................................... 3-5
Fuse, replacing ..................................... 6-28GGear position indicator lights .................. 3-2HHandlebar switches ................................ 3-3
Headlight bulb, replacing ...................... 6-28
Helmet holders ....................................... 3-8
High beam indicator light ........................ 3-2
Horn switch ............................................. 3-4IIdentification numbers ............................ 9-1
Indicator lights ........................................ 3-2KKickstarter............................................... 3-8LLicense plate light bulb, replacing ........ 6-31MMain switch/steering lock........................ 3-1
Maintenance and lubrication, periodic .... 6-4
Maintenance, emission control system... 6-3
Matte color, caution ................................ 7-1NNeutral indicator light .............................. 3-2
PParking .................................................... 5-4
Part locations .......................................... 2-1SSafety information ................................... 1-1
Seat ......................................................... 3-8
Shifting .................................................... 5-2
Shift pedal ............................................... 3-4
Shift pedal, checking ............................. 6-17
Sidestand
(for sidestand-equipped models) ........ 3-10
Spark plug, checking ............................... 6-8
Specifications .......................................... 8-1
Speedometer unit .................................... 3-3
Starter (choke) lever................................ 3-7
Starting and warming up a cold engine ... 5-1
Start switch.............................................. 3-4
Steering, checking................................. 6-26
Storage.................................................... 7-3
Storage compartment.............................. 3-9
Swingarm pivots, lubricating ................. 6-25TTail/brake light bulb, replacing .............. 6-29
Throttle grip and cable,
checking and lubricating ..................... 6-23
Throttle grip free play, checking ............ 6-13
Tires ...................................................... 6-14
Tool kit..................................................... 6-2
Troubleshooting .................................... 6-37
Troubleshooting chart ........................... 6-38
Turn signal indicator light ........................ 3-2
Turn signal light bulb (front),
replacing ............................................. 6-30
U40BE2E0.book Page 1 Wednesday, October 10, 2012 8:01 AM