PERIODIC MAINTENANCE AND ADJUSTMENT
6-4
6
9*Steering bearings Check bearing play and steering
for roughness.√√√√√
Lubricate with lithium-soap-based
grease.Every 24000 km (14000 mi)
10*Chassis fasteners Make sure that all nuts, bolts and
screws are properly tightened.√√√√√
11Front brake lever
pivot shaft Lubricate with silicone grease.√√√√√
12Rear brake lever
pivot shaft Lubricate with lithium-soap-based
grease.√√√√√
13 Centerstand Check operation.
Lubricate.√√√√√
14*Front fork Check operation and for oil leak-
age.√√√√
15*Shock absorber as-
sembly Check operation and shock ab-
sorber for oil leakage.√√√√
16*Autolube pump Check operation.
Bleed if necessary.√√√√
17Final transmission
oil Check vehicle for oil leakage.√√ √
Change.√√√
18*V- b e l t Replace. Every 10000 km (6000 mi)
19*Front and rear brake
switches Check operation.√√√√√√
20Moving parts and
cables Lubricate.√√√√√ NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)6000 km
(3500 mi)12000 km
(7000 mi)18000 km
(10500 mi)24000 km
(14000 mi)
U1S0E1E0.book Page 4 Wednesday, November 7, 2012 3:32 PM
SCOOTER CARE AND STORAGE
7-2
7off any detergent residue using
plenty of water, as it is harmful
to plastic parts.
●
Do not use any harsh chemical
products on plastic parts. Be
sure to avoid using cloths or
sponges which have been in
contact with strong or abrasive
cleaning products, solvent or
thinner, fuel (gasoline), rust re-
movers or inhibitors, brake flu-
id, antifreeze or electrolyte.
●
Do not use high-pressure wash-
ers or steam-jet cleaners since
they cause water seepage and
deterioration in the following ar-
eas: seals (of wheel and swing-
arm bearings, fork and brakes),
electric components (couplers,
connectors, instruments,
switches and lights), breather
hoses and vents.
●
For scooters equipped with a
windshield: Do not use strong
cleaners or hard sponges as
they will cause dulling or
scratching. Some cleaning com-
pounds for plastic may leave
scratches on the windshield.Test the product on a small hid-
den part of the windshield to
make sure that it does not leave
any marks. If the windshield is
scratched, use a quality plastic
polishing compound after
washing.
After normal useRemove dirt with warm water, a mild
detergent, and a soft, clean sponge,
and then rinse thoroughly with clean
water. Use a toothbrush or bottlebrush
for hard-to-reach areas. Stubborn dirt
and insects will come off more easily if
the area is covered with a wet cloth for
a few minutes before cleaning.
After riding in the rain, near the sea oron salt-sprayed roadsSince sea salt or salt sprayed on the
roads during winter are extremely cor-
rosive in combination with water, carry
out the following steps after each ride in
the rain, near the sea or on salt-
sprayed roads.
TIPSalt sprayed on roads in the winter may
remain well into spring.1. Clean the scooter with cold water
and a mild detergent after the en-
gine has cooled down. NOTICE:
Do not use warm water since it
increases the corrosive action
of the salt.
[ECA10791]
2. Apply a corrosion protection spray
on all metal, including chrome- and
nickel-plated, surfaces to prevent
corrosion.
After cleaning
1. Dry the scooter with a chamois or
an absorbing cloth.
2. Use a chrome polish to shine
chrome, aluminum and stainless-
steel parts, including the exhaust
system. (Even the thermally in-
duced discoloring of stainless-
steel exhaust systems can be re-
moved through polishing.)
U1S0E1E0.book Page 2 Wednesday, November 7, 2012 3:32 PM
SPECIFICATIONS
8-2
8
Loading:Maximum load:
184 kg (406 lb)
(Total weight of rider, passenger, cargo and
accessories)Tire air pressure (measured on cold
tires):Loading condition:
0–90 kg (0–198 lb)
Front:
150 kPa (1.50 kgf/cm², 22 psi)
Rear:
160 kPa (1.60 kgf/cm², 23 psi)
Loading condition:
90–184 kg (198–406 lb)
Front:
150 kPa (1.50 kgf/cm², 22 psi)
Rear:
160 kPa (1.60 kgf/cm², 23 psi)Front wheel:Wheel type:
Cast wheel
Rim size:
12xMT3.50Rear wheel:Wheel type:
Cast wheel
Rim size:
12xMT3.50Front brake:Type:
Single disc brake
Operation:
Right hand operationSpecified brake fluid:
DOT 3 or 4
Rear brake:Type:
Drum brake
Operation:
Left hand operationFront suspension:Type:
Telescopic fork
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
120.0 mm (4.72 in)Rear suspension:Type:
Unit swing
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
100.0 mm (3.94 in)Electrical system:Ignition system:
DC CDI
Charging system:
AC magnetoBattery:Model:
CB4L-B (GS), YB4L-B (YUASA)
Voltage, capacity:
12 V, 4.0 AhHeadlight:Bulb type:
Incandescence
Bulb voltage, wattage × quantity:Headlight:
12 V, 35.0 W/35.0 W × 1
Tail/brake light:
12 V, 5.0 W/21.0 W × 1
Front turn signal light:
12 V, 10.0 W × 2
Rear turn signal light:
12 V, 10.0 W × 2
Meter lighting:
LED
High beam indicator light:
LED
Oil level warning light:
LED
Turn signal indicator light:
LED
Fuel level warning light:
LEDFuses:Main fuse:
7.5 A
U1S0E1E0.book Page 2 Wednesday, November 7, 2012 3:32 PM
