PERIODIC MAINTENANCE AND ADJUSTMENT
6-24
6
EAU25963
Troubleshooting chart
Check the fuel level in
the fuel tank.1. Fuel
There is
enough fuel.
There is
no fuel.
Check the compression.
Supply fuel.
The engine does not start.
Check the compression.
Operate the
electric starter.2. Compression
There is compression.
There is no compression.
Check the ignition.
Have a Yamaha dealer
check the vehicle.
Remove the spark plug
and check the electrodes.3. Ignition
Wet
Dry
Wipe off with a dry cloth and correct the
spark plug gap, or replace the spark plug.
Have a Yamaha dealer check the vehicle.
The engine does not start. Have a
Yamaha dealer check the vehicle.The engine does not start.
Check the battery.Open the throttle halfway and
operate the electric starter.
Operate the
electric starter.4. Battery
The engine turns over
quickly.
The engine turns over
slowly.
The battery is good.Check fluid, recharge,
check connections.
U1S0E1E0.book Page 24 Wednesday, November 7, 2012 3:32 PM
SCOOTER CARE AND STORAGE
7-1
7
EAU37833
Matte color caution NOTICE
ECA15192
Some models are equipped with
matte colored finished parts. Be
sure to consult a Yamaha dealer for
advice on what products to use be-
fore cleaning the vehicle. Using a
brush, harsh chemical products or
cleaning compounds when cleaning
these parts will scratch or damage
their surface. Wax also should not
be applied to any matte colored fin-
ished parts.
EAU26094
Care While the open design of a scooter re-
veals the attractiveness of the technol-
ogy, it also makes it more vulnerable.
Rust and corrosion can develop even if
high-quality components are used. A
rusty exhaust pipe may go unnoticed
on a car, however, it detracts from the
overall appearance of a scooter. Fre-
quent and proper care does not only
comply with the terms of the warranty,
but it will also keep your scooter looking
good, extend its life and optimize its
performance.
Before cleaning
1. Cover the muffler outlet with a
plastic bag after the engine has
cooled down.
2. Make sure that all caps and covers
as well as all electrical couplers
and connectors, including the
spark plug cap, are tightly in-
stalled.
3. Remove extremely stubborn dirt,
like oil burnt onto the crankcase,
with a degreasing agent and a
brush, but never apply such prod-ucts onto seals, gaskets and wheel
axles. Always rinse the dirt and de-
greaser off with water.
Cleaning
NOTICE
ECA10783
●
Avoid using strong acidic wheel
cleaners, especially on spoked
wheels. If such products are
used on hard-to-remove dirt, do
not leave the cleaner on the af-
fected area any longer than in-
structed. Also, thoroughly rinse
the area off with water, immedi-
ately dry it, and then apply a cor-
rosion protection spray.
●
Improper cleaning can damage
plastic parts (such as cowlings,
panels, windshields, headlight
lenses, meter lenses, etc.) and
the mufflers. Use only a soft,
clean cloth or sponge with wa-
ter to clean plastic. However, if
the plastic parts cannot be thor-
oughly cleaned with water, di-
luted mild detergent with water
may be used. Be sure to rinse
U1S0E1E0.book Page 1 Wednesday, November 7, 2012 3:32 PM
SCOOTER CARE AND STORAGE
7-3
7 3. To prevent corrosion, it is recom-
mended to apply a corrosion pro-
tection spray on all metal,
including chrome- and nickel-plat-
ed, surfaces.
4. Use spray oil as a universal clean-
er to remove any remaining dirt.
5. Touch up minor paint damage
caused by stones, etc.
6. Wax all painted surfaces.
7. Let the scooter dry completely be-
fore storing or covering it.
WARNING
EWA10942
Contaminants on the brakes or tires
can cause loss of control.●
Make sure that there is no oil or
wax on the brakes or tires. If
necessary, clean the brake
discs and brake linings with a
regular brake disc cleaner or ac-
etone, and wash the tires with
warm water and a mild deter-
gent.
●
Before operating the scooter
test its braking performance
and cornering behavior.
NOTICE
ECA10800
●
Apply spray oil and wax spar-
ingly and make sure to wipe off
any excess.
●
Never apply oil or wax to any
rubber and plastic parts, but
treat them with a suitable care
product.
●
Avoid using abrasive polishing
compounds as they will wear
away the paint.
TIP●
Consult a Yamaha dealer for ad-
vice on what products to use.
●
Washing, rainy weather or humid
climates can cause the headlight
lens to fog. Turning the headlight
on for a short period of time will
help remove the moisture from the
lens.
EAU26303
Storage Short-term
Always store your scooter in a cool, dry
place and, if necessary, protect it
against dust with a porous cover. Be
sure the engine and the exhaust sys-
tem are cool before covering the scoot-
er.NOTICE
ECA10820
●
Storing the scooter in a poorly
ventilated room or covering it
with a tarp, while it is still wet,
will allow water and humidity to
seep in and cause rust.
●
To prevent corrosion, avoid
damp cellars, stables (because
of the presence of ammonia)
and areas where strong chemi-
cals are stored.
Long-term
Before storing your scooter for several
months:
1. Follow all the instructions in the
“Care” section of this chapter.
U1S0E1E0.book Page 3 Wednesday, November 7, 2012 3:32 PM
SCOOTER CARE AND STORAGE
7-4
72. Drain the carburetor float chamber
by loosening the drain bolt; this will
prevent fuel deposits from building
up. Pour the drained fuel into the
fuel tank.
3. Fill up the fuel tank and add fuel
stabilizer (if available) to prevent
the fuel tank from rusting and the
fuel from deteriorating.
4. Perform the following steps to pro-
tect the cylinder, piston rings, etc.
from corrosion.
a. Remove the spark plug cap
and spark plug.
b. Pour a teaspoonful of engine oil
into the spark plug bore.
c. Install the spark plug cap onto
the spark plug, and then place
the spark plug on the cylinder
head so that the electrodes are
grounded. (This will limit spark-
ing during the next step.)
d. Turn the engine over several
times with the starter. (This will
coat the cylinder wall with oil.)
WARNING! To prevent dam-
age or injury from sparking,
make sure to ground thespark plug electrodes while
turning the engine over.
[EWA10951]
e. Remove the spark plug cap
from the spark plug, and then
install the spark plug and the
spark plug cap.
5. Lubricate all control cables and the
pivoting points of all levers and
pedals as well as of the side-
stand/centerstand.
6. Check and, if necessary, correct
the tire air pressure, and then lift
the scooter so that both of its
wheels are off the ground. Alterna-
tively, turn the wheels a little every
month in order to prevent the tires
from becoming degraded in one
spot.
7. Cover the muffler outlet with a
plastic bag to prevent moisture
from entering it.
8. Remove the battery and fully
charge it. Store it in a cool, dry
place and charge it once a month.
Do not store the battery in an ex-
cessively cold or warm place [less
than 0 °C (30 °F) or more than 30°C (90 °F)]. For more information
on storing the battery, see page
6-19.
TIPMake any necessary repairs before
storing the scooter.
U1S0E1E0.book Page 4 Wednesday, November 7, 2012 3:32 PM
SPECIFICATIONS
8-1
8
Dimensions:Overall length:
1785 mm (70.3 in)
Overall width:
711 mm (28.0 in)
Overall height:
1077 mm (42.4 in)
Seat height:
787 mm (31.0 in)
Wheelbase:
1202 mm (47.3 in)
Ground clearance:
185 mm (7.28 in)
Minimum turning radius:
1800 mm (70.9 in)Weight:Curb weight:
81 kg (179 lb)Engine:Engine type:
Air cooled 2-stroke
Cylinder arrangement:
Single cylinder
Displacement:
49 cm³
Bore × stroke:
40.0 × 39.2 mm (1.57 × 1.54 in)
Compression ratio:
7.20 : 1
Starting system:
Electric starter and kickstarter
Lubrication system:
Separate lubrication (Yamaha autolube)
Engine oil:Type:
YAMALUBE 2S or 2-stroke engine oil
(JASO FC grade) or (ISO EG-C or EG-D
grade)
Engine oil quantity:
Quantity:
1.40 L (1.48 US qt, 1.23 Imp.qt)Final transmission oil:Type:
SAE 10W-30 type SE motor oil
Quantity:
0.11 L (0.12 US qt, 0.10 Imp.qt)Air filter:Air filter element:
Wet elementFuel:Recommended fuel:
Premium unleaded gasoline only
Fuel tank capacity:
6.5 L (1.72 US gal, 1.43 Imp.gal)
Fuel reserve amount:
2.9 L (0.77 US gal, 0.64 Imp.gal)Carburetor:Manufacturer:
DELLORTO
Type × quantity:
PHBN12 x 1Spark plug(s):Manufacturer/model:
NGK/BR8HS
Spark plug gap:
0.6–0.7 mm (0.024–0.028 in)
Clutch:Clutch type:
Dry, centrifugal automaticTransmission:Primary reduction ratio:
1.000
Final drive:
Gear
Secondary reduction ratio:
12.923 (52/13 x 42/13)
Transmission type:
V-belt automaticChassis:Frame type:
Underbone
Caster angle:
27.00 °
Trail:
90 mm (3.5 in)Front tire:Type:
Tubeless
Size:
120/70-12
Manufacturer/model:
PIRELLI / EVO21 (51L)Rear tire:Type:
Tubeless
Size:
130/70-12
Manufacturer/model:
PIRELLI / EVO22 (56L)
U1S0E1E0.book Page 1 Wednesday, November 7, 2012 3:32 PM
INDEXAAcceleration and deceleration................. 5-3
Air filter element, cleaning....................... 6-9
Anti-theft device housing......................... 3-8BBattery................................................... 6-19
Brake fluid, changing ............................ 6-15
Brake fluid level, checking .................... 6-14
Brake lever, front..................................... 3-4
Brake lever, rear ..................................... 3-4
Brake levers, lubricating........................ 6-16
Brake pads and shoes, checking .......... 6-14
Braking .................................................... 5-3CCables, checking and lubricating .......... 6-16
Carburetor,adjusting ............................. 6-10
Care ........................................................ 7-1
Catalytic converter .................................. 3-6
Centerstand, checking and
lubricating ........................................... 6-17
Cowling and panel, removing and
installing................................................ 6-6DDimmer switch ........................................ 3-4EEngine break-in ....................................... 5-4
Engine oil ................................................ 3-7
Engine, starting a warm .......................... 5-2FFinal transmission oil .............................. 6-8
Front brake lever free play, checking .... 6-13
Front fork, checking .............................. 6-18
Fuel ......................................................... 3-5
Fuel and 2-stroke engine oil tank caps ... 3-5Fuel consumption, tips for reducing........ 5-4
Fuel level warning light ........................... 3-2
Fuse, replacing ..................................... 6-21
HHandlebar switches ................................ 3-3
Headlight bulb, replacing ...................... 6-21
High beam indicator light ........................ 3-2
Horn switch ............................................. 3-4IIdentification numbers ............................ 9-1
Indicator lights and warning light ............ 3-2KKickstarter............................................... 3-8LLuggage hook ......................................... 3-9MMain switch/steering lock........................ 3-1
Maintenance and lubrication, periodic .... 6-3
Maintenance, emission control system... 6-2
Matte color, caution ................................ 7-1
Model label ............................................. 9-1OOil level warning light.............................. 3-2PParking ................................................... 5-5
Part locations .......................................... 2-1RRear brake lever free play, adjusting .... 6-13SSafe-riding points.................................... 1-5
Safety information................................... 1-1
Seat ........................................................ 3-8
Spark plug, checking .............................. 6-7
Specifications ......................................... 8-1Speedometer unit .................................... 3-3
Starter (choke) lever................................ 3-7
Starting a cold engine ............................. 5-1
Starting off ............................................... 5-2
Start switch.............................................. 3-4
Steering, checking................................. 6-18
Storage.................................................... 7-3
TTail/brake light bulb, replacing .............. 6-22
Throttle grip and cable, checking and
lubricating ........................................... 6-16
Throttle grip free play, checking ............ 6-10
Tires ...................................................... 6-10
Troubleshooting .................................... 6-23
Troubleshooting chart ........................... 6-24
Turn signal indicator light ........................ 3-2
Turn signal light bulb, replacing ............ 6-22
Turn signal switch ................................... 3-4VVehicle identification number .................. 9-1WWheel bearings, checking ..................... 6-19
Wheels .................................................. 6-12
U1S0E1E0.book Page 1 Wednesday, November 7, 2012 3:32 PM