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5-1
EVU01200
1-FOR YOUR SAFETY – PRE-OPERATION CHECKS
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition.
Always follow the inspection and maintenance procedures and schedules described in the Own-
er’s Manual.
WARNING
Failure to inspect or maintain the vehicle properly increases the possibility of an accident
or equipment damage. Do not operate the vehicle if you find any problem. If a problem
cannot be corrected by the procedures provided in this manual, have the vehicle inspect-
ed by a Yamaha dealer.Before using this vehicle, check the following points:
ITEMROUTINE PAGE
Brakes Check operation, free play, fluid level, and fluid leakage.
Fill with DOT 4 brake fluid if necessary. 5-3, 8-35–8-38, 8-40
Parking brake Check for proper operation, condition, and free play. 8-38–8-39
Fuel Check fuel level.
Fill with fuel if necessary. 5-4–5-5
Engine oil Check oil level.
Fill with oil to proper level if necessary. 5-6, 8-10–8-15
Coolant Check coolant level.
Fill with coolant if necessary. 5-6, 8-22–8-23
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5-4
EVU00400Fuel
Make sure there is sufficient gasoline in the
tank.
WARNING
Gasoline and gasoline vapors are ex-
tremely flammable. To avoid fires and ex-
plosions and to reduce the risk of injury
when refueling, follow these instructions.1. Before refueling, turn off the engine andbe sure that no one is sitting in the vehi-
cle.
Never refuel while smoking, or while in
the vicinity of sparks, open flames, or oth-
er sources of ignition such as the pilot
lights of water heaters and clothes dry-
ers.
2. Do not overfill the fuel tank. Because fuel expands when it heats up, heat from the
engine or the sun can cause fuel to spill
out of the fuel tank.
3. Wipe up any spilled fuel immediately. 4. Be sure the fuel tank cap is closed se-
curely.
WARNING
Gasoline is poisonous and can cause inju-
ry or death. Handle gasoline with care.
Never siphon gasoline by mouth. If you
should swallow some gasoline or inhale a
lot of gasoline vapor, or get some gasoline
in your eyes, see your doctor immediately.
If gasoline spills on your skin, wash with
soap and water. If gasoline spills on your
clothing, change your clothes.Your Yamaha engine has been designed to
use regular unleaded gasoline with a re-
search octane number of 91 or higher (95 or
higher for Europe). If knocking or pinging oc-
curs, use a different brand of gasoline or pre-
mium unleaded fuel. Unleaded fuel will give
you longer spark plug life and reduced main-
tenance cost.
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5-5
Portable fuel containers
If you carry a portable fuel container in the bed
of the Rhino, be sure to secure it with the cap
tightened before driving the vehicle.
Always place a portable fuel container on the
ground before filling it. Before removing the
container cap, touch the container with the
fuel dispenser nozzle. Keep fuel dispenser
nozzle in contact with container inlet when fill-
ing. WARNING! Never refill a fuel container
in the bed of any vehicle. Fire may result
from a build-up of static electricity. The
discharge of this build-up while refueling
can cause a spark and ignite the gasoline.
Recommended fuel:
UNLEADED GASOLINE ONLY
For Europe: Regular unleaded gasoline
only with a research octane number of 95
or higher
Fuel tank capacity: 30.0 L (7.93 US gal, 6.60 Imp.gal)
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8-4
EVU01640Periodic maintenance chart for the emission control system●
For vehicles not equipped with an odometer or hour meter, follow the month maintenance in-
tervals.
●
For vehicles equipped with an odometer or an hour meter, follow the km (mi) or hours mainte-
nance intervals. However, keep in mind that if the vehicle isn’t used for a long period of time,
the month maintenance intervals should be followed.
●
Items marked with an asterisk should be performed by a Yamaha dealer as they require spe-
cial tools, data and technical skills.
ITEMROUTINEWhichever
comes first INITIAL
EVERY
month136612 km
(mi) 320
(200) 1200
(750) 2400
(1500) 2400
(1500) 4800
(3000)
hours 20 75 150 150 300
Fuel line* Check fuel hose for cracks or damage.
Replace if necessary.
Valves*
Check valve clearance.
Adjust if necessary.Spark plug Check condition.
Adjust gap and clean.
Replace if necessary.Crankcase breather
system* Check breather hose for cracks or damage.
Replace if necessary.Exhaust system*
Check for leakage.
Tighten if necessary.
Replace gasket(s) if necessary.Spark arrester
Clean.
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8-31
14. Insert the projections on the air filter casecover into the holders on the air filter
case, and then install the air filter case
cover by hooking the holders onto the
cover.1. Projection ( × 2) 2. Holder ( × 2)15. Install the air intake duct shroud by in-
stalling the quick fastener screws.
16. Close the hood. The air filter element should be cleaned every
20–40 hours. It should be cleaned and lubri-
cated more often if the vehicle is operated in
extremely dusty areas. Each time air filter ele-
ment maintenance is performed, check the air
inlet to the air filter case for obstructions.
Check the air filter element rubber joint to the
throttle body and manifold fittings for an air-
tight seal. Tighten all fittings securely to avoid
the possibility of unfiltered air entering the en-
gine.
NOTICENever operate the engine with the air filter
element removed. This will allow unfiltered
air to enter, causing rapid engine wear and
possible engine damage. Additionally, op-
eration without the air filter element will af-
fect the fuel injection system with
subsequent poor performance and possi-
ble engine overheating.
2
1
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8-34
2. Remove the tailpipe by pulling it out ofthe muffler, and then remove the gasket.
3. Tap the tailpipe lightly, and then use a
wire brush to remove any carbon depos-
its from the spark arrester portion of the
tailpipe and inside of the tailpipe housing.1. Tailpipe 2. Spark arrester 3. Gasket4. Install the gasket, and then insert thetailpipe into the muffler and align the bolt
holes.
5. Install the bolts and tighten them to the specified torque. Valve clearance
The correct valve clearance changes with
use, resulting in improper fuel/air supply or
engine noise. To prevent this, the valve clear-
ance must be adjusted regularly. This adjust-
ment however, should be left to a professional
Yamaha service technician.
3
1 2
Tightening torque:
Tailpipe bolt: 10 Nm (1.0 m·kgf, 7.2 ft·lbf)
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8-53
9. Install the console.
10. Install the battery compartment cover.
11. Close the hood.
5B410023Fuse replacement
The main fuse, the fuel injection system fuse,
and the fuse box are located under the hood.
If a fuse is blown, turn off the main switch and
install a new fuse of the specified amperage.
If a fuse is blown, replace it as follows. 1. Turn the key to “OFF” and turn off the electrical circuit in question.NOTICETo prevent accidental short-circuiting,
turn off the main switch when checking or
replacing a fuse.2. Open the hood. (See pages 8-7–8-8 forhood opening and closing procedures.)
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8-54
3. Remove the quick fastener screws.
4. Remove the battery compartment coverby lifting it up and pulling it out.1. Quick fastener screw ( × 2)
2. Battery compartment cover5. Remove the blown fuse, and then install
a new fuse of the specified amperage.
WARNING! Always use a fuse of the
specified amperage. Never use any
material in place of the proper fuse.
Using an improper fuse can cause
damage to the electrical system and
may lead to a fire.
1. Fuel injection system spare fuse
2. Fuel injection system fuse
3. Main fuse
4. Headlight fuse “HEAD”
5. Signaling system fuse “SIGNAL”
6. Auxiliary DC jack fuse “TERMINAL”
7. Four-wheel-drive motor fuse “DIFF”
8. Ignition fuse “IGNITION”
9. Backup fuse “BACK UP” (for clock)
10. Spare fuse ( × 3)
11. Radiator fan fuse “FAN”
1
2
12 3 7
9
456 8
A
@
0
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