Page 89 of 144

8-6
8
4*Brake hoses Check for cracks or other damage, and replace if
necessary. √√√√
Replace. Every 4 years
5 *Wheels Check runout and for damage, and replace if nec-
essary. √ √√√
6 *Tires Check tread depth and for damage, and replace if
necessary.
Check air pressure and balance, and correct if necessary. √ √√√
7 *Wheel hub bearings Check for looseness or damage, and replace if
necessary. √ √√√
8 *Swingarm Check for excessive play, and correct if necessary. √√√
9 *V- b e l t Check for wear, cracks or other damage, and re-
place if necessary. √ √√√
10 *Chassis fasteners Make sure that all nuts, bolts, and screws are
properly tightened. √√√√√
11 *Shock absorber as-
semblies Check operation and correct if necessary.
Check for oil leakage and replace if necessary.
√√√
12 *Steering shaft Lubricate with lithium-soap-based grease. √√√
13 *Steering system Check operation and repair or replace if damaged.
Check toe-in and adjust if necessary.
√√√√√
NO. ITEM
CHECK OR MAINTENANCE
JOB INITIAL EVERY
Whichev- er comes first month136612
km
(mi) 320
(200) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320
U1NS61E0.book Page 6 Tuesday, May 15, 2012 5:19 PM
Page 90 of 144
8-7
8
14*Engine mount Check for cracks or other damage, and replace if
necessary. √√√
15 *Axle boots Check for cracks or other damage, and replace if
necessary. √√√√√
16 Engine oil Change.
Check ATV for oil leakage, and correct if neces-
sary. √ √√√
17 Engine oil filter car-
tridge Replace.
√√√
18 Differential gear oil Change.
Check ATV for oil leakage, and correct if neces-
sary. √√
19 Final gear oil Change.
Check ATV for oil leakage, and correct if neces-
sary. √√
20 *Moving parts and
cables Lubricate.
√√√√
21 *Drive select lever
safety system cable Check operation and adjust or replace if neces-
sary. √√√
22 *Throttle lever Check operation.
Check throttle lever free play, and adjust if neces-
sary.
Lubricate cable and lever housing. √√√√√
NO. ITEM
CHECK OR MAINTENANCE
JOB INITIAL EVERY
Whichev- er comes first month136612
km
(mi) 320
(200) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320U1NS61E0.book Page 7 Tuesday, May 15, 2012 5:19 PM
Page 94 of 144

8-11
8
TIPIf a torque wrench is not available when installing
the spark plug, a good estimate of the correct
torque is 1/4–1/2 turn past finger tight. However,
the spark plug should be tightened to the specified
torque as soon as possible.3. Install the spark plug cap.EBU23319Engine oil and oil filter cartridge The engine oil level should be checked before
each ride. In addition, the oil must be changed and
the oil filter cartridge replaced at the intervals spec-
ified in the periodic maintenance and lubrication
chart.
To check the engine oil level
1. Place the ATV on a level surface.
2. Check the engine oil level on a cold engine.
TIPIf the engine was started before checking the oil
level, be sure to warm up the engine sufficiently,
and then wait at least ten minutes until the oil set-
tles for an accurate reading.3. Remove the engine oil filler cap, and then wipe the engine oil dipstick off with a clean
rag.
4. Insert the dipstick into the filler hole (without screwing it in), and then remove it again to
check the oil level.
Tightening torque:
Spark plug:18 Nm (1.8 m·kgf, 13 ft·lbf)1. Engine oil filler cap
U1NS61E0.book Page 11 Tuesday, May 15, 2012 5:19 PM
Page 95 of 144

8-12
8
TIPThe engine oil should be between the tip of the dip-
stick and the maximum level mark.5. If the engine oil is not between the tip of thedipstick and the maximum level mark, add
sufficient oil of the recommended type to raise
it to the correct level. NOTICE: Be sure the
engine oil is at the correct level, otherwise
engine damage may result.
[ECB00851]
6. Insert the dipstick into the oil filler hole, and then tighten the engine oil filler cap. To change the engine oil (with or without oil fil-
ter cartridge replacement)
1. Place the ATV on a level surface.
2. Start the engine, warm it up for several min- utes, and then turn it off.
3. Place an oil pan under the engine to collect the used oil.
4. Remove the engine oil filler cap, and then re- move the engine oil drain bolt and its gasket to
drain the oil from the crankcase.1. Engine oil dipstick
2. Maximum level mark
3. Tip of the engine oil dipstick
1. Engine oil drain bolt
2. Gasket
1
1
2
U1NS61E0.book Page 12 Tuesday, May 15, 2012 5:19 PM
Page 96 of 144
8-13
8
TIPSkip steps 5–7 if the oil filter cartridge is not being
replaced.5. Remove the oil filter cartridge with an oil filterwrench.
TIPAn oil filter wrench is available at a nearby Yamaha
dealer.6. Apply a thin coat of engine oil to the O-ring ofthe new oil filter cartridge.TIPMake sure that the O-ring is properly seated.
1. Oil filter cartridge
1
1. Oil filter wrench
1
U1NS61E0.book Page 13 Tuesday, May 15, 2012 5:19 PM
Page 97 of 144
8-14
8
7. Install the new oil filter cartridge with an oil fil-
ter wrench, and then tighten it to the specified
torque with a torque wrench.
8. Install the engine oil drain bolt and its newgasket, and then tighten the bolt to the speci-
fied torque.
1. O-ring
1. Torque wrenchTightening torque:Oil filter cartridge:17 Nm (1.7 m·kgf, 12 ft·lbf)
Tightening torque: Engine oil drain bolt:23 Nm (2.3 m·kgf, 17 ft·lbf)
1
U1NS61E0.book Page 14 Tuesday, May 15, 2012 5:19 PM
Page 98 of 144

8-15
89. Refill with the specified amount of the recom-
mended engine oil, and then install and tight-
en the engine oil filler cap.
TIPBe sure to wipe off spilled oil on any parts after the
engine and exhaust system have cooled down.NOTICEECB00300●In order to prevent clutch slippage (since the
engine oil also lubricates the clutch), do not
mix any chemical additives. Do not use oils
with a diesel specification of “CD” or oils of
a higher quality than specified. In addition,
do not use oils labeled “ENERGY CONSERV-
ING II” or higher.
●Make sure that no foreign material enters the
crankcase.10. Start the engine, and then let it idle for several minutes while checking it for oil leakage. If oil
is leaking, immediately turn the engine off and
check for the cause.
11. Turn the engine off, wait at least ten minutes, and then check the oil level and correct it if
necessary.EBU23386Final gear oil The final gear case must be checked for oil leak-
age before each ride. If any leakage is found, have
a Yamaha dealer check and repair the ATV. In ad-
dition, the final gear oil level must be checked and
the oil changed as follows at the intervals specified
in the periodic maintenance and lubrication chart.
To check the final gear oil level1. Place the ATV on a level surface.
2. Remove the final gear oil filler bolt and its gas- ket, and then check the oil level in the final
gear case. The oil level should be at the brim
of the filler hole.
Recommended oil:
See page 10-1.
Oil quantity: Without oil filter cartridge replacement:2.20 L (2.33 US qt, 1.94 Imp.qt)
With oil filter cartridge replacement: 2.30 L (2.43 US qt, 2.02 Imp.qt)
U1NS61E0.book Page 15 Tuesday, May 15, 2012 5:19 PM
Page 99 of 144
8-16
8
3. If the oil is below the brim of the filler hole, add
sufficient oil of the recommended type to raise
it to the correct level.
4. Check the gasket for damage, and replace it if necessary.
5. Install the oil filler bolt and its gasket, and then tighten the bolt to the specified torque. To change the final gear oil
1. Place the ATV on a level surface.
2. Remove the final gear case guard by remov- ing the bolts.
3. Place an oil pan under the final gear case to collect the used oil.
4. Remove the final gear oil filler bolt, the final gear oil drain bolt, and their gasket to drain the
oil from the final gear case.
1. Final gear oil filler bolt
2. Gasket
3. Final gear oil
4. Correct oil levelTightening torque:Final gear oil filler bolt:23 Nm (2.3 m·kgf, 17 ft·lbf)1
23
4
1. Final gear case guard
2. Bolt
U1NS61E0.book Page 16 Tuesday, May 15, 2012 5:19 PM