EBU17420
TABLE OF CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ............................ 1-1
SAFETY INFORMATION .............................. 2-1
DESCRIPTION .............................................. 3-1Left view ...................................................... 3-1
Right view.................................................... 3-1
Controls and instruments ............................ 3-2
INSTRUMENT AND CONTROL
FUNCTIONS .................................................. 4-1 Main switch ................................................ 4-1
Indicator lights and warning light ................ 4-2
Speedometer .............................................. 4-3
Handlebar switches .................................... 4-5
Throttle lever .............................................. 4-6
Speed limiter .............................................. 4-7
Front brake lever ........................................ 4-8
Brake pedal and rear brake lever ............... 4-8
Parking brake ............................................. 4-9
Drive select lever ...................................... 4-10
Fuel tank cap ............................................ 4-10
Fuel .......................................................... 4-11 Fuel cock ..................................................4-12
Starter (choke) ..........................................4-14
Seat ..........................................................4-14
Storage compartment ...............................4-15
Front carrier ..............................................4-16
Rear carrier ...............................................4-16
Adjusting the front shock absorber
assemblies ..............................................4-17
Adjusting the rear shock absorber assembly .................................................4-18
PRE-OPERATION CHECKS ..........................5-1 Fuel .............................................................5-3
Engine oil ....................................................5-3
Final gear oil ...............................................5-3
Differential gear oil ......................................5-3
Front and rear brakes .................................5-3
Throttle lever ...............................................5-4
Tires ............................................................5-4
Chassis fasteners .......................................5-6
Instruments, lights and switches .................5-6
OPERATION...................................................6-1 Starting a cold engine .................................6-1U1NS61E0.book Page 1 Tuesday, May 15, 2012 5:19 PM
3-1
3
EBU17680
DESCRIPTION
EBU17690Left view
EBU17700Right view
1. Fuel cock
2. Throttle stop screw
3. Air filter case
4. Fuses
5. Battery
6. Tail/brake light
7. Engine oil filler cap
8. Oil filter cartridge
9. V-belt cooling duct check hose
3
4,5
1
26
987
1. Rear shock absorber asse mbly spring preload adjusting
ring
2. Spark arrester
3. Storage compartment and tool kit
4. Spark plug
5. Front shock absorber assembly spring preload adjusting ring
6. Rear brake light switch
7. Brake pedal
8. V-belt case drain plug12 3 4 5
678
U1NS61E0.book Page 1 Tuesday, May 15, 2012 5:19 PM
4-17
4
EBU18993Adjusting the front shock absorber as-
semblies The spring preload can be adjusted to suit the rid-
er’s weight and the riding conditions.
WARNING
EWB00400Always adjust the shock absorber assemblies
on the left and right side to the same setting.
Uneven adjustment can cause poor handling
and loss of stability, which could lead to an ac-
cident.Adjust the spring preload as follows.
Turn the spring preload adjusting ring in direction
(a) to increase the spring preload and thereby
harden the suspension, and in direction (b) to de-
crease the spring preload and thereby soften the
suspension.
Align the appropriate notch in the adjusting ring
with the position indicator on the shock absorber.
TIPA special wrench can be obtained at a Yamaha
dealer to make this adjustment.1. Spring preload adjusting ring
2. Position indicator
U1NS61E0.book Page 17 Tuesday, May 15, 2012 5:19 PM
4-18
4
EBU19023Adjusting the rear shock absorber as-
sembly The spring preload can be adjusted to suit the rid-
er’s weight and the riding conditions.
NOTICEECB01090Never turn the adjusting mechanism beyond
the minimum and maximum settings.Adjust the spring preload as follows.
Turn the spring preload adjusting ring in direction
(a) to increase the spring preload and thereby
harden the suspension, and in direction (b) to de-
crease the spring preload and thereby soften the
suspension.
1. Special wrenchSpring preload setting:Minimum (soft):1
Standard: 2
Maximum (hard): 5
1. Spring preload adjusting ring
2. Position indicator
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8-6
8
4*Brake hoses Check for cracks or other damage, and replace if
necessary. √√√√
Replace. Every 4 years
5 *Wheels Check runout and for damage, and replace if nec-
essary. √ √√√
6 *Tires Check tread depth and for damage, and replace if
necessary.
Check air pressure and balance, and correct if necessary. √ √√√
7 *Wheel hub bearings Check for looseness or damage, and replace if
necessary. √ √√√
8 *Swingarm Check for excessive play, and correct if necessary. √√√
9 *V- b e l t Check for wear, cracks or other damage, and re-
place if necessary. √ √√√
10 *Chassis fasteners Make sure that all nuts, bolts, and screws are
properly tightened. √√√√√
11 *Shock absorber as-
semblies Check operation and correct if necessary.
Check for oil leakage and replace if necessary.
√√√
12 *Steering shaft Lubricate with lithium-soap-based grease. √√√
13 *Steering system Check operation and repair or replace if damaged.
Check toe-in and adjust if necessary.
√√√√√
NO. ITEM
CHECK OR MAINTENANCE
JOB INITIAL EVERY
Whichev- er comes first month136612
km
(mi) 320
(200) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320
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9-1
9
EBU25860
CLEANING AND STORAGE
EBU25881Cleaning Frequent, thorough cleaning of your ATV will not
only enhance its appearance but will improve its
general performance and extend the useful life of
many components.1. Before cleaning the ATV: a. Block off the end of the exhaust pipe toprevent water entry. A plastic bag and
strong rubber band may be used.
b. Make sure the spark plug and all filler caps are properly installed.
2. If the engine case is excessively greasy, apply degreaser with a paint brush. Do not apply de-
greaser to the wheel axles.
3. Rinse the dirt and degreaser off with a garden hose. Use only enough pressure to do the job.
WARNING! Wet brakes may have reduced
stopping ability, increasing the chance of
an accident. Test the brakes after washing.
Apply the brakes several times at slow
speeds to let friction dry out the linings.
[EWB02311]
NOTICE: Excessive water pressure
may cause water seepage and deteriora- tion of wheel bearings, brakes, transmis-
sion seals and electrical devices. Many
expensive repair bills have resulted from
improper high-pressure detergent applica-
tions such as those available in coin-oper-
ated car washers.
[ECB00711]
4. Once most of the dirt has been hosed off,
wash all surfaces with warm water and mild,
detergent-type soap. An old toothbrush or bot-
tle brush is handy for hard-to-reach places.
5. Rinse the ATV off immediately with clean wa- ter and dry all surfaces with a chamois, clean
towel or soft absorbing cloth.
6. Clean the seat with a vinyl upholstery cleaner to keep the cover pliable and glossy.
7. Automotive type wax may be applied to all painted and chrome plated surfaces. Avoid
combination cleaner-waxes. Many contain
abrasives which may mar the paint or protec-
tive finish. When finished cleaning, start the
engine and let it idle for several minutes.
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10-4
10
Operation:Right hand operation
Specified brake fluid: DOT 4Rear brake:Type:Drum brake
Operation: Left hand and right foot operationFront suspension:Type:Double wishbone
Spring/shock absorber type: Coil spring/oil damper
Wheel travel:
160 mm (6.3 in)Rear suspension:Type:Swingarm
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel: 180 mm (7.1 in)Electrical system:Ignition system:
DC CDI
Charging system: AC magnetoBattery:Model:
YTX14AH Voltage, capacity:
12 V, 12.0 Ah
Headlight:Bulb type:
Krypton bulbBulb voltage, wattage × quantity:Headlight:
12 V, 30.0/30.0 W × 2
Tail/brake light:
12 V, 5.0/21.0 W × 1
Meter lighting: 14 V, 3.0 W × 1
Neutral indicator light: 12 V, 1.7 W × 1
Reverse indicator light:
12 V, 1.7 W × 1
Oil temperature warning light: 12 V, 1.7 W × 1
On-command four-wheel-drive indicator light: 12 V, 1.7 W × 1Fuses:Main fuse:
30.0 A
Headlight fuse: 15.0 A
Signaling system fuse:
10.0 A
Ignition fuse: 15.0 A
Auxiliary DC jack fuse: 10.0 A
U1NS61E0.book Page 4 Tuesday, May 15, 2012 5:19 PM
Light switch .................................................................... 4-5MMain switch .................................................................... 4-1
Maintenance and lubrication chart ................................. 8-5
Maintenance chart, emission control system ................. 8-3
Model label ................................................................... 11-1NNeutral indicator light ..................................................... 4-2OOil temperature warning light ......................................... 4-3
On-Command four-wheel-drive switch ........................... 4-6
Owner’s manual and tool kit ........................................... 8-2PParking ........................................................................... 6-5
Parking brake ................................................................. 4-9
Parking on a slope ......................................................... 6-5
Part locations ................................................................. 3-1RRear brake, adjusting the pedal height, and the pedal and lever free play ..................................................... 8-30
Reverse indicator light ................................................... 4-2
Riding your ATV ............................................................. 7-1SSafety information .......................................................... 2-1
Seat .............................................................................. 4-14
Shock absorber assemblies, adjusting the front .......... 4-17
Shock absorber assembly, adjusti ng the rear .............. 4-18
Spark arrester, cleaning ............................................... 8-22
Spark plug, checking ...................................................... 8-9
Specifications ............................................................... 10-1
Speed limiter .................................................................. 4-7
Speedometer ................................................................. 4-3 Starter (choke) ............................................................. 4-14
Start switch .................................................................... 4-5
Steering shaft, lubricating ............................................ 8-38
Storage .......................................................................... 9-2
Storage compartment .................................................. 4-15
TTail/brake light bulb, replacing ..................................... 8-45
Throttle lever ........................................................... 4-6, 5-4
Throttle lever free play, adjusting ................................. 8-26
Tires ............................................................................... 5-4
Troubleshooting ........................................................... 8-47
Troubleshooting chart .................................................. 8-48VValve clearance ........................................................... 8-27
V-belt case drain plug .................................................. 8-24
V-belt cooling duct check hose .................................... 8-24
Vehicle identification number ....................................... 11-1WWheel hub bearings, checking ..................................... 8-38
Wheel, installing ........................................................... 8-46
Wheel, removing .......................................................... 8-45
U1NS61E0.book Page 2 Tuesday, May 15, 2012 5:19 PM