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2-5
2
4. Once immediate safety hazards are con-
firmed not to exist, you may remove your hel-
met to more closely inspect your vehicle.
Check for external signs of wear, broken
parts, fluid leaks, cracks in the frame, suspen-
sion damage, wheel damage, and so on. Fuel,
oil, and coolant usually give off a noticeable
odor.
5. If your vehicle will not restart or if it is unsafe to ride, then turn off all vehicle systems (en-
gine stop switch, main switch, and fuel cock),
and then signal or go for help.
Aftermarket Parts, Accessories, and Modifica-
tions
While you may find aftermarket products similar in
design and quality to genuine Yamaha accesso-
ries, recognize that some aftermarket accessories
or modifications are not suitable because of poten-
tial safety hazards to you or others. Installing after-
market products or having other modifications
performed to your vehicle that change any of the
vehicle’s design or operation characteristics can
put you and others at greater risk of serious injury
or death. You are responsible for injuries related to changes in the vehicle. Keep the following guide-
lines in mind, as well as those provided under
“Loading” when mounting accessories.
●Never install accessories that would impair the
performance of your ATV. Carefully inspect the
accessory before using it to make sure that it
does not in any way reduce ground clearance,
limit suspension travel, steering travel or control
operation.●Accessories fitted to the ATV can create instabil-
ity due to improper weight distribution.●Bulky or large accessories may seriously affect
the stability of the ATV.●Certain accessories can displace the operator
from his or her normal riding position. This im-
proper position limits the freedom of movement
of the operator and may limit control ability,
therefore, such accessories are not recom-
mended.●Use caution when adding electrical accessories.
If electrical accessories exceed the capacity of
the ATV’s electrical system, an electric failure
could result, which could cause a dangerous
loss of lights or engine power.
U1PY61E0.book Page 5 Wednesday, March 14, 2012 5:22 PM
Page 78 of 134
8-7
8
14*Steering shaft Lubricate with lithium-soap-based grease. √√√
15 *Steering system Check operation and repair or replace if damaged.
Check toe-in and adjust if necessary.
√√√√√
16 Engine oil Change.
Check ATV for oil leakage, and correct if neces-
sary. √ √√√
17 Engine oil strainer Clean. √√√
18 Transmission oil Change.
Check ATV for oil leakage, and correct if neces-
sary. √√
19 *Moving parts and
cables Lubricate.
√√√√
20 *Throttle lever Check operation.
Check throttle lever free play, and adjust if neces-
sary.
Lubricate cable and lever housing. √√√√√
21 *Front and rear brake
switches
Check operation and correct if necessary.
√√√√√
22 *Lights and switches Check operation and correct if necessary.
Adjust headlight beams. √√√√√
NO. ITEM
CHECK OR MAINTENANCE
JOB INITIAL EVERY
Whichev- er comes first month136612
km
(mi) 320
(200) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320U1PY61E0.book Page 7 Wednesday, March 14, 2012 5:22 PM
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8-11
8
TIPIf a torque wrench is not available when installing
the spark plug, a good estimate of the correct
torque is 1/4–1/2 turn past finger tight. However,
the spark plug should be tightened to the specified
torque as soon as possible.3. Install the spark plug cap.EBU23268Engine oil The engine oil level should be checked before
each ride. In addition, the oil must be changed at
the intervals specified in the periodic maintenance
and lubrication chart.
To check the engine oil level1. Place the ATV on a level surface.
2. Check the engine oil level on a cold engine.
TIPIf the engine was started before checking the oil
level, be sure to warm up the engine sufficiently,
and then wait at least ten minutes until the oil set-
tles for an accurate reading.3. Remove the engine oil filler cap, and then wipe the engine oil dipstick off with a clean
rag.
4. Insert the dipstick into the filler hole (without screwing it in), and then remove it again to
check the oil level.
Tightening torque:
Spark plug:13 Nm (1.3 m·kgf, 9.4 ft·lbf)1. Engine oil filler cap
2. Engine oil dipstick
2
1
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8-12
8
TIPThe engine oil should be between the minimum
and maximum level marks.5. If the engine oil is at or below the minimumlevel mark, add sufficient oil of the recom-
mended type to raise it to the correct level.
NOTICE: Be sure the engine oil is at the
correct level, otherwise engine damage
may result.
[ECB00851]
6. Insert the dipstick into the oil filler hole, and then tighten the engine oil filler cap. To change the engine oil
1. Place the ATV on a level surface.
2. Start the engine, warm it up for several min- utes, and then turn it off.
3. Place an oil pan under the engine to collect the used oil.
4. Remove the engine oil filler cap, and then re- move the engine oil drain bolt to drain the oil
from the crankcase. NOTICE: When remov-
ing the engine oil drain bolt, the compres-
sion spring, oil strainer and O-ring will fall
out. Take care not to lose these parts.
[ECB00311]
1. Maximum level mark
2. Minimum level mark
12
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Page 85 of 134

8-14
8
9. Start the engine, and then let it idle for several
minutes while checking it for oil leakage. If oil
is leaking, immediately turn the engine off and
check for the cause.
10. Turn the engine off, wait at least ten minutes, and then check the oil level and correct it if
necessary.
EBU27026Transmission oil The transmission oil level should be checked be-
fore each ride. In addition, the transmission oil
must be changed at the intervals specified in the
periodic maintenance and lubrication chart.
To check the transmission oil level1. Place the ATV on a level surface.
2. Start the engine, warm it up for several min- utes, and then turn it off.
3. Wait a few minutes until the oil settles, and then loosen the transmission oil check screw
located at the right side of the crankcase until
oil flows out. 4. If no oil flows out, remove the transmission oil
filler bolt and its gasket.
1. Transmission oil check screw
2. Gasket
3. Correct oil level
4. Transmission oil4 3 1
2
U1PY61E0.book Page 14 Wednesday, March 14, 2012 5:22 PM
Page 86 of 134
8-15
85. Pour the recommended type of oil in the trans-
mission oil filler hole until it flows out of the
check screw hole.
6. Tighten the oil check screw to the specified torque.
7. Check the oil filler bolt gasket for damage, and replace it if necessary. 8. Install the transmission oil filler bolt and its
gasket, and then tighten the bolt to the speci-
fied torque.
To change the transmission oil 1. Place the ATV on a level surface.
2. Start the engine, warm it up for several min- utes, and then turn it off.
3. Place an oil pan under the transmission to col- lect the used oil.
4. Remove the transmission oil filler bolt, the transmission oil drain bolt and their gasket to
drain the oil from the transmission case.
1. Transmission oil filler bolt
2. GasketTightening torque:Transmission oil check screw:16 Nm (1.6 m·kgf, 12 ft·lbf)
1
2
Tightening torque: Transmission oil filler bolt:23 Nm (2.3 m·kgf, 17 ft·lbf)
U1PY61E0.book Page 15 Wednesday, March 14, 2012 5:22 PM
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10-2
10
Type:SAE 5W-30, 10W-30, 10W-40, 15W-40, 20W-40 or 20W-
50
Recommended engine oil grade: API service SG type or higher, JASO standard MA
Engine oil quantity: Periodic oil change:
1.25 L (1.32 US qt, 1.10 Imp.qt)Transmission oil:Quantity:0.6 L (0.63 US qt, 0.53 Imp.qt)Air filter:Air filter element:Wet element
Fuel:Recommended fuel:Regular unleaded gasoline only
Fuel tank capacity:
7.0 L (1.85 US gal, 1.54 Imp.gal)
Fuel reserve amount: 1.3 L (0.34 US gal, 0.29 Imp.gal)Carburetor:Type × quantity:
VM18SH x 1Spark plug (s):Manufacturer/model: NGK/CR7HSA
Spark plug gap:
0.6–0.7 mm (0.024–0.028 in)Clutch:Clutch type:Dry, centrifugal automaticTransmission:Primary reduction system:Helical gear/spur gear
Primary reduction ratio: 43/14 × 40/17 (7.226)
Secondary reduction system:
Chain drive
Secondary reduction ratio: 32/12 (2.666)
Transmission type: V-belt automatic
Operation:
Centrifugal automatic type
-20 -10 0 1020 30
4050 C
SAE 15W-40
SAE 20W-40SAE 20W-50
SAE 10W-40
SAE 5W-30
SAE 10W-30
U1PY61E0.book Page 2 Wednesday, March 14, 2012 5:22 PM