2013 YAMAHA FZR Owners Manual

Maintenance
83
(3) Lift up the engine cover to remove it.
To install the engine cover:
(1) Place the engine cover in its original posi-tion, and then push it down.
(2) Install the engine cover screws, and then tighten them to the specified torque.
(3) Securely install the seats in their original positions.
1Engine cover
Tightening torque:
Engine cover screw:
4.5 Nm (0.46 kgf-m, 3.3 ft-lb)
1
UF2R74E0.book Page 83 Wednesday, August 22, 2012 2:26 PM

Maintenance
84
EJU37062Periodic maintenance chart
The periodic maintenance chart gives general guidelines for periodic maintenance. Have a
Yamaha dealer perform the checks in the following chart. However, maintenance may need to be performed more frequently depending on your operating conditions. If you have any ques-
tions, consult a Yamaha dealer.
This “ ” mark indicates items to be checked and serviced by a Yamaha dealer.
Item OperationInitial
Thereafter every
Page
10
hours 50 hours
100
hours 200
hours
6
months 12
months 12
months 24
months
Spark plugs Check, clean, replace —
Lubrication points Lubricate —
Internal engine
components Spray lubricant
—
Intermediate hous-
ing Lubricate
—
Fuel system Check —
Fuel tank Check, clean —
Engine idling
speed Check, adjust
—
Throttle shaft Check —
Water inlet strain-
er Check, clean
—
Bilge strainer Clean —
Electric bilge
pump strainer Clean
—
Impeller Check —
Jet thrust nozzle
angle Check, adjust
—
Steering master Check, adjust —
Q.S.T.S. mecha-
nism Check, adjust
—
Shift cable and re-
verse gate Check, adjust
—
Throttle cable Check —
Stern drain plugs Check, replace —
Battery Check, charge —
Rubber coupling Check —
UF2R74E0.book Page 84 Wednesday, August 22, 2012 2:26 PM

Maintenance
85
EJU36942Engine oil and oil filter
WARNING
EWJ00340
Engine oil is extremely hot immediately af-
ter the engine is turned off. Coming in con-
tact with or getting any engine oil on your
clothes could result in burns.
NOTICE
ECJ00991
Do not run the engine with too much or not
enough oil in the engine, otherwise the en-
gine could be damaged.
It is recommended to have a Yamaha dealer
change the engine oil and the engine oil filter.
However, if you choose to change the oil and
filter on your own, consult a Yamaha dealer.
Engine mountCheck —
Nuts and bolts Check —
Air filter element Check —
Engine oil Replace 85
Oil filter Replace 85
Valve clearance Check, adjust —
Item Operation
Initial Thereafter every
Page
10
hours 50 hours 100
hours 200
hours
6
months 12
months 12
months 24
months
UF2R74E0.book Page 85 Wednesday, August 22, 2012 2:26 PM

Specifications
86
EJU34542
Specifications
Watercraft capacity:
Maximum people on board:2 person
Maximum load capacity: 160 kg (353 lb)
Dimensions:
Length:
3370 mm (132.7 in)
Width: 1230 mm (48.4 in)
Height: 1160 mm (45.7 in)
Dry weight: 367 kg (809 lb)
Performance:
Maximum output (according to ISO 8665/SAE
J1228):
154.5 kW@7500 r/min
Maximum fuel consumption: 63.7 L/h (16.8 US gal/h, 14.0 Imp.gal/h)
Cruising range at full throttle: 1.10 hour
Trolling speed:
1250 ±100 r/min
Engine:
Engine type:
Liquid cooled 4-stroke, DOHC
Number of cylinders:
4
Engine displacement: 1812 cm³
Bore & stroke: 86.0 × 78.0 mm (3.39 × 3.07 in)
Compression ratio:
8.6 : 1
Valve clearance-intake (cold): 0.14–0.23 mm (0.0055–0.0091 in)
Valve clearance-exhaust (cold): 0.28–0.37 mm (0.0110–0.0146 in)
Lubrication system:
Wet sump
Cooling system: Water
Starting system: Electric
Ignition system:
T.C.I. Spark plug:
LFR6A
Spark plug gap: 0.8–0.9 mm (0.031–0.035 in)
Battery capacity:
12 V, 19 Ah
Charging system: Flywheel magneto
Drive unit:
Propulsion system:
Jet pump
Jet pump type: Axial flow, single stage
Impeller rotation: Counterclockwise
Jet thrust nozzle angle: 24.0+24.0 °
Jet thrust nozzle trim angle:
-10, -5, 0, 5, 10 °
Fuel and oil:
Recommended fuel:Regular unleaded gasoline
Minimum octane rating (PON):
86
Minimum octane rating (RON): 90
Recommended engine oil type SAE: SAE 10W-30, 10W-40, 20W-40, 20W-50
Recommended engine oil grade API:
API SE,SF,SG,SH,SJ,SL
Fuel tank total capacity: 70 L (18.5 US gal, 15.4 Imp.gal)
Engine oil quantity with oil filter replacement: 3.1 L (3.28 US qt, 2.73 Imp.qt)
Engine oil quantity without oil filter replacement:
3.0 L (3.17 US qt, 2.64 Imp.qt)
Engine oil total quantity: 4.3 L (4.55 US qt, 3.78 Imp.qt)
UF2R74E0.book Page 86 Wednesday, August 22, 2012 2:26 PM

Trouble recovery
87
EJU34561
Troubleshooting
If you have any trouble with your watercraft, use the troubleshooting chart to check for the pos-
sible cause.
If you cannot find the cause, consult a Yamaha dealer.
EJU36984Troubleshooting chart
Confirm the possible cause and remedy, and then refer to the applicable page.
TROUBLE POSSIBLE CAUSE REMEDYPAGE
Engine does not
start (Starter motor
does not turn over) Yamaha Se-
curity System
Lock mode selected Select unlock mode
26
Engine shut-
off switch Clip not in place Install clip
27
Fuse Burned out Replace fuse and
check wiring 91
Battery Run down Recharge77
Poor terminal con-
nections Tighten as required
77
Terminal corroded Clean or replace 77
Starter motor Faulty Have serviced by
Yamaha dealer —
Engine does not
start (Starter motor
turns over) Throttle lever Squeezed
Release27
Fuel Empty Refill as soon as pos-
sible 47
Stale or contaminat-
ed Have serviced by
Yamaha dealer
—
Fuel tank Water or dirt present Have serviced by Yamaha dealer—
Spark plug Fouled or defective Have serviced by Yamaha dealer—
Spark plug
cap Not connected or
loose Have serviced by
Yamaha dealer
—
Connected to wrong
cylinder Have serviced by
Yamaha dealer
—
Fuel injec-
tion system Fuel pump faulty Have serviced by
Yamaha dealer —
UF2R74E0.book Page 87 Wednesday, August 22, 2012 2:26 PM

Trouble recovery
88
Engine runs irregu-
larly or stallsFuel Empty Refill as soon as pos-
sible47
Stale or contaminat-
ed Have serviced by
Yamaha dealer
—
Fuel tank Water or dirt present Have serviced by Yamaha dealer—
Spark plug Fouled or defective Have serviced by Yamaha dealer—
Incorrect heat range Have serviced by Yamaha dealer —
Gap incorrect Have serviced by Yamaha dealer —
Spark plug
cap Not connected or
loose Have serviced by
Yamaha dealer
—
Cracked, torn, or
damaged Have serviced by
Yamaha dealer
—
Electrical wir-
ing Loose connection Have serviced by
Yamaha dealer —
Fuel injec-
tion system Faulty or clogged in-
jectors Have serviced by
Yamaha dealer
—
Warning light or in-
dicator blinks or
comes on Fuel level Empty Refill as soon as pos-
sible47
Oil pressure
warning Oil pressure dropped Have serviced by
Yamaha dealer 37
Engine over-
heated Jet intake clogged Clean
90
Check engine
warning Faulty sensors Have serviced by
Yamaha dealer 38
TROUBLE POSSIBLE CAUSE REMEDY PAGE
UF2R74E0.book Page 88 Wednesday, August 22, 2012 2:26 PM

Trouble recovery
89
Watercraft slow or
loses powerShift lever Not completely shift-
ed into forward posi-
tion Push lever forward
until it stops 31
Watercraft
operation
mode Low RPM Mode acti-
vated
Deactivate Low RPM
Mode 33
Cavitation Jet intake clogged Clean 90 Impeller damaged or
worn Have serviced by
Yamaha dealer
90
Engine over-
heat warning Engine speed reduc-
tion control activated Clean jet intake and
cool engine
38
Oil pressure
warning Engine speed reduc-
tion control activated Add oil
37
Spark plug Fouled or defective Have serviced by Yamaha dealer—
Incorrect heat range Have serviced by Yamaha dealer —
Gap incorrect Have serviced by Yamaha dealer —
Spark plug
cap Not connected or
loose Have serviced by
Yamaha dealer
—
Electrical wir-
ing Loose connection Have serviced by
Yamaha dealer —
Fuel Stale or contaminat- ed Have serviced by
Yamaha dealer
—
Air filter Clogged Have serviced by Yamaha dealer—
Oil buildup Have serviced by Yamaha dealer —
TROUBLE POSSIBLE CAUSE REMEDY PAGE
UF2R74E0.book Page 89 Wednesday, August 22, 2012 2:26 PM

Trouble recovery
90
EJU34623
Emergency procedures EJU34634Cleaning the jet intake and impeller
WARNING
EWJ00782
Before attempting to remove weeds or de-
bris from the jet intake or impeller area,
shut the engine off and remove the clip
from the engine shut-off switch. Severe in-
jury or death could result from coming in
contact with the rotating parts of the jet
pump.
If weeds or debris gets caught in the jet intake
or impeller, cavitation can occur, causing jet
thrust to decrease even though engine speed
rises. If this condition is allowed to continue,
the engine will overheat and may seize.
NOTICE: If weeds or debris gets caught in
the jet intake, do not operate the watercraft
above trolling speed until they have been
removed.
[ECJ00653]
If there is any sign that the jet intake or impel-
ler is clogged with weeds or debris, return to
shore and check the intake and impeller. Al- ways stop the engine before beaching the wa-
tercraft.
(1) Place a suitable clean cloth or carpeting
underneath the watercraft to protect it
from abrasions and scratches. Turn the
watercraft on its side as shown. NOTICE:
Always turn the watercraft over onto
its port (left) side. When turning the
watercraft on its side, support the bow
so that the handlebars are not bent or
damaged.
[ECJ00661]
UF2R74E0.book Page 90 Wednesday, August 22, 2012 2:26 PM