De-icing door lock cylinders
....-m First read and observe the introductory L-I=JJ information and safety warnings & on page 380.
Volkswagen Commercial Vehicles recommends the use of genuine Volkswagen spray with lubricating and anti-corrosive properties to de-ice the lock cyl-inders.
Undersea I
....-m First read and observe the introductory L-I=JJ information and safety warnings & on page 380.
The underside of the vehicle is coated to protect it from corrosion and damage. The protective coating on the underside of the vehicle could be damaged when driving. Therefore, Volkswagen Commercial Vehicles recommends that the protective coating on the underside of the vehicle and on the running gear should be checked regularly and repaired if necessary.
Cleaning the engine compartment
....-m First read and observe the introductory L-I=JJ information and safety warnings & on page 380.
The engine compartment of any motor vehicle is a hazardous area L1l. 350.
The engine compartment should be cleaned by a qualified workshop. Corrosion protection could be removed and electrical components damaged if the compartment is cleaned incorrectly. Further-more, water could enter the vehicle interior directly via the plenum chamber
If the engine compartment is very dirty, we recom-mend that you always go to a qualified workshop to have it cleaned by a professional mechanic. Volkswagen Commercial Vehicles recommends us-ing a Volkswagen Commercial Vehicles dealership for this purpose.
Plenum chamber
The plenum chamber is located in the engine com-partment between the windscreen and the engine and has a perforated cover. Air from outside is
CD·
Do not use lock de-leers containing substances that dissolve grease, as this can cause the door lock cylinder to rust.
Undersea! and anti-corrosion coatings can ig-nite on the hot exhaust system or on other hot engine parts.
• Never apply undersea! or anti-corrosion coatings to the exhaust pipes, catalytic con-verter, heat shields or other vehicle compo-nents that become hot.
Leaves and other loose objects must be removed from the cover of the plenum chamber at regular intervals using a vacuum cleaner or by hand.
A WARNING
All work in the engine compartment carries the risk of injury, scalding, accidents and fire.
• Before carrying out any work, ensure that you are familiar with the requisite procedures and general safety regulations 350.
• Volkswagen Commercial Vehicles recom-mends having the work carried out by a quali-fied workshop.
CD
Water that has entered the plenum chamber via a manual process (e.g. from a high-pressure cleaner) can cause considerable damage to the
vehicle. "'
Vehicle care and maintenance I 387
m Suitable care products are available from a W Volkswagen Commercial Vehicles dealership.
r--f'n First read and observe the introductory L-J,::.U Information and safety warnings & on page 388.
Checklist
Please note the following for the cleaning and maintenance of the seat covers =>Q):
v' Before getting into the vehicle, close all Vel-era fasteners that could touch the cloth seat covers and fabric trims. Open Velcro fasten-ers can cause damage to cloth seat covers and fabric trims.
v' Avoid the direct contact of sharp-edged items and accessories to the upholstery and fabric trims in order to prevent damage. Ac-cessories include zips, studs, rhinestones on clothing or belts.
v' Dust and grit in upholstery pores, folds and seams should be removed regularly so that no lasting damage is caused to the surface of the seats by scratching.
v' Always check whether garments are colour-fast to prevent damage to the upholstery. This is especially important for light-col-oured upholstery.
CD
Ignoring any ofthe items on this important checklist for maintaining the seat covers can lead to damage or discolouration of the seat covers and fabric trims.
• Follow the Instructions on the checklist.
m Volkswagen Commercial Vehicles recom-l!.J mends that stained upholstery is cleaned by a specialist company.
r--f'n First read and observe the introductory L-J,::.IJ information and safety warnings & on page 388.
Cleaning upholstery on seat cushions with seat heating, electrically adjustable seats, or seats containing airbag components
Airbag-related components and electrical connec-tors may be installed in the driver seat, passenger seat and sometimes also in the rear outer seats. Seat cushions or backrests that are damaged, in-correctly cleaned or treated, or that become wet, may cause damage to the vehicle electrics or trig-ger a fault in the airbag system => &.
Electrical components and connectors are installed in electrically adjustable seats and seat cushions with seat heating. These can be damaged if cleaned or treated incorrectly =>Q). This can also result in damage to other parts of the vehicle elec-trics.
To avoid this please follow these cleaning guide-lines:
• Do not use high-pressure cleaners, steam cleaners or coolant spray.
• Do not use washing paste or fine detergent sol-utions.
• Avoid getting the seat wet.
• Only use detergents that have been approved by Volkswagen.
• If in doubt, consult a specialist cleaning compa-ny.
Cleaning upholstery on seat cushions without seat heating, seats that are not electrically adjustable, and seats that do not contain airbag components
• Please read and follow the instructions, notes and warnings on the package before using clean-ing products.
• Upholstery, fabric trims, Alcantara® seat covers and carpeting should be cleaned regularly with a vacuum cleaner (brush).
• Do not use high-pressure cleaners, steam cleaners or coolant spray.
Vehicle care and maintenance 389
CD
• Volkswagen Commercial Vehicles Is not re-sponsible for any vehicle damage which Is caused by low-quality fuel, inadequate servic-ing work or lack of availability of Genuine Parts.
Radio reception and aerials
i"""(")1 First read and observe the Introductory l-J.::.U information and safety warnings & on page 404.
The vehicle aerials are located in the exterior mir-rors. If any metallic chrome plates, such as chrome mirror caps, are retrofitted to the exterior mirrors you may experience problems with the radio,
CD
• Volkswagen Commercial Vehicles cannot be held responsible If the vehicle does not comply with or only partly complies with the relevant legal requirements In other countries and conti-nents.
m Interference with AM radio reception could W occur if electrical devices are used in the vi-cinity of the aerial.
i"""(")1 and observe the introductory l-J.::.U mformat1on and safety warnings & on page 404.
Volkswagen Commercial Vehicles Service infonna-tion and official Volkswagen Commercial Vehicles repair infonnation can be purchased from the fol-lowing addresses:
Please contact a Volkswagen Commercial Vehicles dealership or a qualified workshop or order the lit-erature you require from www.erwin.volkswagen.de.
Declaration of conformity
i"""(")1 First read and observe the introductory l-J.::.U information and safety warnings & on page 404.
The individual manufacturer declares herewith that the following products conform, at the time of vehi-cle production, with the basic requirements and other relevant laws and regulations, including FCC Part 15.19, FCC Part 15.21 and RSS-Gen Issue 1:
4061 Clean1ng and mamtenance
A WARNING
Incorrect repairs and modifications can cause functional problems and damage to the vehicle and impair the effectiveness of the driver assist systems and the alrbag sys-tems. This can result In accidents and severe Injuries.
• Repairs and modifications to your vehicle should only be carried out by a qualified workshop.
• Electronic immobilizer.
• Remote control key for the vehicle.
• Remote control for the supplementary heating system (auxiliary heater).
Electrical equipment
• 12-volt socket.
Recycling and scrapping end-of-life vehicles
rl'l1 First read and observe the Introductory L-J,:,JJ information and safety warnings & on page 404.
Recycling end-of-life vehicles
Volkswagen Commercial Vehicles has already made provision for the time when you choose to have your vehicle recycled in an environmentally-friendly manner. The recycling system operating in many European countries will take back your vehi-cle at the end of its useful life. Once the vehicle has been recycled, a certificate of destruction will be issued to show that the vehicle has been dis-posed of correctly.
End-of-life vehicles are recycled free of charge, provided that national legislation is complied with.
Further information on the recycling of end-of-life vehicles can be found at a Volkswagen Commer-cial Vehicles dealership.
Scrapping
The relevant safety requirements must be ob-served when the vehicle or components of the air-bag and the belt tensioners are scrapped. Quali-fied workshops are familiar with these require-ments.
o:JJ Introduction
This chapter contains information on the following subjects:
Indicator lamps . . . . . . . . . . . . . . . . 407
Catalytic converter . . . . . . . . . . . . . . . . . . . . . . 408 Diesel particulate filter . . . . . . . . . . 409
Additional information and warnings:
• Changing gear =>page 260
• Filling the tank =>page 340
• Fuel =>page 343
• Engine oil =>page 353
• Battery =>page 362
• Information stored in the control units =>page 394
• Tow-starting and towing =>page 446
Indicator lamps
A WARNING
The components of the exhaust system be-come very hot. This can cause fires.
• Park the vehicle so that no part of the ex-haust system can come into contact with any inflammable material underneath the vehicle, e.g. dry grass.
• Never apply undersea! or anti-corrosion coatings to the exhaust pipes, catalytic con-verter, diesel particulate fitter or the heat shields on the exhaust system.
lit up Possible cause Solution
Engine management system fault {Electron-The engine should be checked by a qualified
J ic Power Control). workshop as soon as possible.
R Diesel engine is preheating before starting. =>page 257
Decrease speed. Drive carefully to the next Fault in catalytic converter . qualified workshop. The engine should be ..... checked.
Vehicle care and maintenance 407
• Use unleaded petrol only.
• Do not allow the fuel tank to run empty.
• Do not overfill engine oil 353.
• Do not tow-start the vehicle. Use jump leads 443.
If you notice misfiring, uneven running or loss of power when the vehicle is moving, reduce speed Immediately. The vehicle should be inspected at
Diesel particulate filter
r-f'n First read and observe the Introductory L-J,:,.IJ Information and safety warnings & on page 407.
The diesel particulate filter filters out soot particles in the exhaust gas. The soot particles gather in the filter and are burnt under high temperatures peri-odically (regeneration). Heat produced can warm the engine.
Regeneration can cause noises, light smells and delay in radiator fan irrespective of the outside temperature, even after the engine is switched off.
To assist the regeneration of diesel particle filter, Volkswagen recommends that you avoid making only short journeys. In vehicles with a DSG® dual clutch gearbox the engine speed can increase while the vehicle is being driven. However, the indi-cator lamp • will not light up.
Observe the following points to ensure that the ex-haust system and the diesel particulate filter will work properly for a long time:
the nearest qualified workshop. If this happens, un-bumt fuel can enter the exhaust system and es-cape into the atmosphere. The catalytic converter can also be damaged by overheating.
Even when the exhaust purification system is W working perfectly, there may be a smell of sulphur from the exhaust in some conditions. This depends on the sulphur content of the fuel being used. <1
• Only use diesel with low sulphur levels 343.
• Never use biodiesel, petrol or heating oil.
• Do not allow the fuel tank to run empty.
• Do not overfill engine oil 353.
• Do not tow-start the vehicle. Use jump leads =page 443.
Even when the exhaust purification system is W working perfectly, there may be a smell of sulphur from the exhaust in some conditions. This depends on the sulphur content of the fuel being used.
m Note for courier vehicles: vehicles with diesel l!J particulate filter are identified accordingly with
Vehicle care and maintenance 409
If and when
Practical tips
Frequently asked questions
If you suspect that a vehicle fault has arisen or your vehicle has been damaged, read and observe the following information before contacting a Volkswagen Commercial Vehicles dealership or
qualified workshop. You may also find useful infor-mation in the index under the headings "Things to note" or "Checklist".
To note Some possible causes Possible solution
Vehicle battery is discharged. -How to jump start =>page 443. -Recharge vehicle battery 362.
Engine does not start. The incorrect vehicle key is be-Use a valid vehicle key 36. ing used.
Fuel level is too low. Fill the tank 340.
Supplementary heating system Switch off the supplementary heating
Smoke is coming from the is running. system 332. wing. Supplementary heater is run-No solution 345. ning.
-Battery in the remote control -Replace the battery 36. Vehicle cannot be locked or key is flat. -Move closer to the vehicle. unlocked with the remote -Located too far away from the -Synchronise the vehicle key =>page 36. vehicle. control key. -Buttons were pressed outside -Lock or unlock the vehicle manually
the range. 413.
Cold engine. brake assist sys-Refer to the index under entries for Unusual noises. tems, supplementary heating "Noises". system.
Assist systems are active. Refer to the index under entries for "As-sist systems". Unusual handling. DSG® dual clutch gearbox is too Stop the vehicle immediately hot. 266.
Front seats cannot be ad-Vehicle battery is discharged. Recharge vehicle battery 362.
justed electrically. Fuse blown. Check fuse and replace as necessary 429.
The vehicle has no vehicle No direct solutions possible as it depends
jack, spare wheel or break-Equipment depends on type of on the equipment level. Contact a Volks-vehicle. wagen Commercial Vehicles dealership if down set. necessary 416.
-Windows or sliding roof are open. The interior monitoring sys--Item attached to the interior Remove any objects that could trigger a tem triggers a false alarm. mirror is moving. false alarm 44. -A mobile telephone is vibrating inside the vehicle.
Functions are not working Settings have been made in the Check and if necessary reset back to fac-as described in the owner's manual. Volkswagen information system. tory settings 24.
410 I If and when
A WARNING (Continued)
• Always follow the instructions In the checklist and observe the general safety pro-
Sealing and inflating tyres
r-"'('n First read and observe the Introductory L-J,.:.U Information and safety warnings & on page 425.
Sealing a tyre
• Unscrew the cap from the tyre valve.
• Use the valve core extractor 302 CD to screw the valve core out of the tyre valve. Place the core on a clean surface.
• Shake the tyre filler bottle 302 ® vigo-rously up and down several times.
• Screw the filler hose 302 @tightly onto the tyre filler bottle in a clockwise direction. The plastic foil on the plug is pierced automatically.
• Remove the plug from the filler hose 302@ and place the open end fully on the tyre valve.
• Hold the bottle upside down and inject the en-tire contents of the tyre filler bottle into the tyre.
• Remove the empty tyre filler bottle from the valve.
• Use the valve core extractor 302 CD to screw the valve core back onto the tyre valve.
Inflating the tyre
• Screw the tyre filler hose 302 ® of the air compressor tightly onto the tyre valve.
• Check that the bleed screw 302 (?) is closed.
• Start the engine and let it run.
• Insert the plug 302 ®into one of the ve-hicle's 12-volt sockets 163.
• Use the on/off switch 302 ®to switch on the air compressor.
• Run the compressor until the tyre pressure has reached 2.0-2.5 bar (29-36 psi I 200-250 kPa) maximum running time is 6 minutes
• Switch off the air compressor.
• If a pressure level of 2.0-2.5 bar (29-36 psi I 200 -250 kPa) cannot be achieved unscrew the tyre filler hose from the tyre valve.
428 I If and when
• Drive (or reverse) the vehicle approximately 1 0 metres so that the sealing compound is more evenly distributed in the tyre.
• Screw the tyre filler hose for the air compressor firmly back onto the tyre valve and inflate the tyre again.
• If the required pressure still cannot be reached, the tyre is too badly damaged. The tyre cannot be sealed with the breakdown set. Do not drive on. Seek expert assistance &.
• Disconnect the air compressor and unscrew the tyre filler hose from the tyre valve.
• Drive the vehicle no faster than 80 km/h (50 mph) once a tyre pressure of 2.0-2.5 bar (29-36 psi I 200-250 kPa) has been reached.
• Check the tyre pressure after driving for 10 mi-nutes 429.
A WARNING
The tyre filler hose and the air compressor can get hot during Inflation.
• Protect your hands and skin from the hot components.
• Do not place the hot tyre filler hose or the hot air compressor on any Inflammable mate-rials.
• Allow the device to cool down fully before stowing.
• If the tyre will not Inflate to at least 2.0 bar (29 psi/ 200 kPa), the tyre Is too damaged. The sealant Is unable to seal the tyre. Do not drive on. Seek expert assistance.
CD
Switch the air compressor off after a maximum of 6 minutes to avoid overheating. Let the air compressor cool down for a few minutes be-fore switching it back on.
Vents ............................ 329 Windscreen heating . . . . . . . . . . . . . . . . . 331
Air conditioning system, California . . . . . . 250
Air reclrculation mode . . . . . . . . . . . . . . . . 330 Operation . . . . . . . . . . . . . . . . . . . . . . . . . 330 Switching off . . . . . . . . . . . . . . . . . . . . . . . 330 Switching off temporarily . . . . . . . . . . . . . 330
Alarm system . . . . . . . . . . . . . . . . . . . . . . . . . 43 Alcantara . . . . . . . . . . . . . . . . . . . . . . . . . . . 389
Alternator . . . . . . . . . . . . • . . . . . • . . . . . . . . 364
Aluminium . . . . . . . . . . . . . . . . . . . . . . . . . . 385
Anodised surfaces . . . . . . . . . . . . . . . . . . . 385
Anti-freeze . . . . . . . . . . . . . . . . . . . . • . . . . . 360 Anti-lock brake system (ABS) . . . . . . . . . . 275 Anti-snaking coupling Trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
Anti-theft alarm . . . . . . . • . . . . . . . . • . . . . . . 43 Anti-tow alarm . . . . . . . . . . . . . . . . . . . . . . 44 Description . . . . . . . . . . . . . . . . . . . . . . . . . 43 Interior monitoring system . . . • . . . . . . . . . 44 Risk of false alarm . . . . . . . . . . . . . . . . . . . 44 Trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145 Anti-theft wheel bolts . . . . . . . . . 417, 420, 421
Anti-tow alarm . . . . . . . . . . . . . . 44
Applications . . . . . . . . . . . . • . . . . . 404
Apps ............................... 404 Area monitoring system . . . . . . . . . . . . . . . 307 City Emergency Brake function ......... 311 Displays . . . . . . . . . . . . . . . . . . . . . . . . . . 308 Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 308 Radar sensor . . . . . . . . . . . . . . . . . . . . . . 309 System limits . . . . . . . . . . . . . . . . . . . . . . 312
Armrest, 2-seat arrangement, Business Adjusting . . . . . . . . . . . . . . . . . . . . . . . . . 184 Stowage compartment . . . . . . . . . • . . . . . 184
Armrest, 3-seat bench . . . . . . . . . . . . . . . . . . 78
Ashtray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161 Front. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162 Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162 Removable . . . . . . . . . . . . . . . . . . . . . . . . 162 Assist systems Adaptive chassis control (DCC) . . . . . . . . 317 Adaptive cruise control (ACC) . . . . . . . . . 298 Anti-lock brake system (ABS) . . . . . . . . . 275 Area monitoring system (Front Assist) . . . 307 Automatic Post-Collision Braking System 274 Brake Assist system (BAS) . . . . . . . . . . . 275 ccs ............................. 295 Cruise control system . . . . . . . . . . . . • . . 295 Driver Alert System .. .. .. .. .. . .. .. .. 315 Electronic differential lock (EDL) . . . . . . . 275 Electronic stability control (ESC) . . . . . . . 274 Hill Descent Assist . . . . . . . . . . . . . . . . . . 285 Hill Hold Assist . . . . . . . . . . . . . . . • . . . . . 284 Lane change assist system . . . . . . . . . . . 312 Parking aid . . . . . . . . . . . . . . . . . . . . . . . . 287
466 Index
Parking aid (front and rear) . . . • . . . . . . . 289 Parking aid (only at rear) . . . . . . . . . . . . . 288 ParkPilot . . . . . . . . . . . . . . . . . . . . . . . . . . 287 ParkPilot (front and rear) . . . . . . . . . . . . . 289 ParkPilot (only at rear) . . . . . . . . . . . . . . . 288 Rear Assist (reversing camera) . . . . . . . . 291 Recommendation for rest breaks....... 315 Reversing camera . . . . . . . . . . . . . . . . . . 291 Side Assist (lane change assist system) . 312 Start/stop . . . . . . . . . . . . . . . . . . . . . . . . . 283 Traction control system (TCS) . . . . . 275, 276 Tyre monitoring system . . . . . . . . . . 318, 321
Asymmetrical tyres . . . . . . . . . . . . . . . . . . . 377
Automatic belt retractor . . . . . . . . . . . . . . . . 86 Automatic car wash . . . . . . . . . . . . . . . . . . 381
Automatic gearbox See Dual clutch gearbox . . . . . . . . . . . . . 260 see Dual clutch gearbox DSG . . . . . . . . . 264 Automatic headlight control ............. 110
Automatic Post-Collision Braking System 274
Automatic switch-off for electrical consum-ers .............................. . 366
Auxiliary air heater See Supplementary heater .......... . 332 Auxiliary coolant heater Remote control .................... . See Supplementary heater .......... .
Auxiliary equipment or body parts ..... .
335 332
396
Auxiliary heater Remote control .................... . see Supplementary heater ........... . See Supplementary heater .......... . Switch-off delay ..............•.....
335 251 332 334 Awning ............................. 226 Closing . . . . . . . . . . . . . . . . . . . . . • . . . . . 227 Opening . . . . . . . . . . . . . . . . . . . . . . . . . . 227 Removing and fitting . . . . . . . . . . • . . . . . 228
Axle weight rating . . . . . . . . . . . . . . • . . . . . 450
8
Ball coupling Fitting . . . . . . . . . . . . . . . . . . . . . . • . . . . . 142 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . 142 Ready position . . . . . . . . . . . . . . . . . . . . . 142 Removing . . . . . . . . . . . . . . . . . . . . . . . . . 144
BAS see Brake support systems . . . . . . . . . . . 275 Battery Discharge . . . . . . . . . . . . . . . . . . . . . . . . . 339 Remote control (supplementary heating sys-tem) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 337 Replacing in remote control key . . . . . . . . . 38 see Vehicle battery . . . . . . . . . . . . . . . . . . 362
Battery charger . . . . . . . . . . . . . . . . • . . . . . 24 7
Bed extension . . . . . . . . . . . . . . . . . . . . . . . . 77