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7
60MK0-14E
60G410
INSPECTION AND MAINTENANCEMaintenance Schedule ....................................................... 7-2
Periodic Maintenance Schedule ........................................ 7-2
Maintenance Recommended under Severe
Driving Conditions .............................................................. 7-5
Drive Belt ............................................................................. 7-7
Engine Oil and Filter ........................................................... 7-7
Engine Coolant .................................................................... 7-11
Air Cleaner ........................................................................... 7-13
Spark Plugs ......................................................................... 7-13
Gear Oil ................................................................................ 7-15
Clutch Pedal ........................................................................ 7-16
Automatic Transaxle (AT) Fluid ......................................... 7-16
Brakes .................................................................................. 7-17
Steering ................................................................................ 7-19
Tires ...................................................................................... 7-20
Battery .................................................................................. 7-22
Fuses .................................................................................... 7-23
Headlight Aiming ................................................................. 7-26
Bulb Replacement ............................................................... 7-26
Wiper Blades ....................................................................... 7-31
Windshield Washer Fluid ................................................... 7-35
Air Conditioning System .................................................... 7-35
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INSPECTION AND MAINTENANCE
60MK0-14E
*Interval: This interval should be judged by odome-
ter reading or months, whichever comes first.km (x1000) 15 30 45 60 75 90
miles (x1000)9 1827364554
months 12 24 36 48 60 72BRAKE
*5-1. Brake discs and pads (front)IIIIII
Brake drums and shoes (rear)
–
I
–
I
–
I
*5-2. Brake hoses and pipes–I–I–I
5-3.
Brake fluid
Check, *Replacement
–
R
–
R
–
R
5-4. Brake lever and cable Check, *Adjustment (1st 15000 km only) I–––––
CHASSIS AND BODY
*6-1. Clutch (pedal and fluid level)IIIIII6-2.
Tires/Wheels
I
I
I
I
I
I
*6-3. Drive axle boots–– I –– I
*6-4.
Suspension system
–
I
–
I
–
I
*6-5. Steering system–I–I–I
*6-6.
Manual transaxle oil
(I: 1st 15000 km only)
I
–
R
–
–
R
6-7. Automatic transaxle Fluid level – I – I – I
* Fluid change
Replace every 165000 km (99000 miles)
* Fluid hose – – – I – –
6-8.
All latches, hinges and locks
–
I
–
I
–
I
*6-9. Air conditioner filter element (if equipped) – I R – I R
WARNING
The shock absorbers are filled with high pressure gas. Never attempt to disassemble them or throw them into a fire. Avoid
storing them near a heater or heating device. When scrapping the absorber, the gas must be released from the absorber
safely. Ask your dealer for assistance.
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60MK0-14E
Drive BeltMake sure the drive belt tension is correct.
If the belt is too loose, insufficient battery
charging, engine overheating, poor power
steering, poor air conditioning, or exces-
sive belt wear can result. When you press
the belt with your thumb midway between
the pulleys, there should be a deflection
according to the following chart.
The belts should also be examined to
ensure that they are not damaged.
If you need to replace or adjust the belt
have it done by your SUZUKI dealer.
52LM013
Engine Oil and FilterSpecified Oil
74LHT0718
(1) Preferred
Be sure that the engine oil you use comes
under the quality classification of SG, SH,
SJ, SL or SM. Select the appropriate oil
viscosity according to the above chart.
SAE 5W-30 (1) is the best choice for good
fuel economy, and good starting in cold
weather.
WARNING
When the engine is running, keep
hands, hair, clothing, tools, etc. away
from the moving fan and drive belts.
→: 100 N (10 kg, 22 lbs) press
GE: Generator
DEF: Deflection
AC: Air conditioner compressorDEF: 4.0 – 4.5 mm
(0.16 – 0.18 in.)
DEF: 3 – 5 mm
(0.12 – 0.20 in.)
GE
ACDEF: 7 – 8 mm
(0.28 – 0.31 in.)
L4
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60MK0-14E
60G104S
Parking Brake
54G109
Ratchet tooth specification “b”:
4th – 9th
Lever pull force (1):
200 N (20 kg, 44 lbs)
Check the parking brake for proper adjust-
ment by counting the number of clicks
made by the ratchet teeth as you slowly
pull up on the parking brake lever to the
point of full engagement. The parking
brake lever should stop between the speci-
fied ratchet teeth and the rear wheels
should be securely locked. If the parking
brake is not properly adjusted or the
brakes drag after the lever has been fully
released, have the parking brake inspected
and/or adjusted by your SUZUKI dealer.
Steering
68LM708
Steering wheel play “c”:
0 – 30 mm (0.0 – 1.2 in.)
Check the play of the steering wheel by
gently turning it from left to right and mea-
suring the distance that it moves before
you feel slight resistance. The play should
be between the specified values.
Check that the steering wheel turns easily
and smoothly without rattling by turning it
all the way to the right and to the left while
driving very slowly in an open area. If the
amount of free play is outside the specifi-
cation or you find anything else to be
wrong, an inspection must be performed
by your SUZUKI dealer.
WARNING
If you experience any of the following
problems with your vehicle’s brake
system, have the vehicle inspected
immediately by your SUZUKI dealer.
Poor braking performance
Uneven braking (brakes not work-
ing uniformly on all wheels.)
Excessive pedal travel
Brake dragging
Excessive noise
EXAMPLE
“c”
EXAMPLE
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60MK0-14E
4) Check for loose wheel nuts.
5) Check that there are no nails, stones or
other objects sticking into the tires.
Tire Rotation5-tire rotation
80JK040
4-tire rotation
54G114
CAUTION
Hitting curbs and running over rocks
can damage tires and affect wheel
alignment. Be sure to have tires and
wheel alignment checked periodically
by your SUZUKI dealer.
WARNING
Your SUZUKI is equipped with tires
which are all the same type and
size. This is important to ensure
proper steering and handling of the
vehicle. Never mix tires of different
size or type on the four wheels of
your vehicle. The size and type of
tires used should be only those
approved by SUZUKI as standard
or optional equipment for your
vehicle.
Replacing the wheels and tires
equipped on your vehicle with cer-
tain combinations of aftermarket
wheels and tires can significantly
change the steering and handling
characteristics of your vehicle.
Therefore, use only those wheel
and tire combinations approved by
SUZUKI as standard or optional
equipment for your vehicle.
NOTICE
Replacing the original tires with tires
of a different size may result in false
speedometer or odometer readings.
Check with your SUZUKI dealer
before purchasing replacement tires
that differ in size from the original
tires.
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60MK0-14E
FusesYour vehicle has three types of fuses, as
described below:
Main fuse
The main fuse takes current directly from
the battery.
Primary fuses
These fuses are between the main fuse
and individual fuses, and are for electrical
load groups.
Individual fuses
These fuses are for individual electrical cir-
cuits.
To remove a fuse, use the fuse puller pro-
vided in the fuse box.
63J095
Fuses in the Engine Compartment
60MK008
60MK009
(5)
(3) (4)
(2)(1)
(6)
(7)(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)(16)
(17)
(19) (18)
(20)
(21)
(22)
(24) (23)
(25)
(26)(27)(28)
(29)
(30)
MAIN FUSE / PRIMARY FUSE
(1)
100 A
FL1
(2)
100 A
FL2
(3)
100 A
FL3
(4) 50 A FL4
(5) 80 A FL5
(6) 50 A Ignition switch -2
(7) – Blank
(8) 15 A A/T controller
(9) – Blank
(10) 10 A Air compressor
(11) 15 A FI
(12) – Blank
(13) 60 A Power steering
(14) 30 A Radiator fan
(15) 40 A ABS motor
(16) 40 A Blower fan
(17) 30 A Starting motor
(18) – Blank
(19) 30 A Back up
(20) – Blank
(21) 15 A Head light (Left)
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60MK0-14E
Bulb
54G124
(3) Removal
(4) Installation
There are two types of bulb, “Full glass
type” (1) and “Glass/metal type” (2).
To remove and install a full glass type bulb
(1), simply pull out or push in the bulb.
To remove a glass metal type bulb (2) from
a bulb holder, push in the bulb and turn it
counterclockwise. To install a new bulb,
push it in and turn it clockwise.
You can access the individual bulb or bulb
holders as follows.Front turn signal light (1)
Front position light (2)
60MH051
Front fog light (if equipped)
1) Start the engine. Turn the steering
wheel to the opposite side of the replac-
ing fog light to replace the bulb easily.
Then turn off the engine.
60MH052
2) Insert a flat blade screwdriver into the
hole (2) and remove the clips (1) by
twist the driver as shown in the illustra-
tion.
(1)
(2) (3)
(4)EXAMPLE
(1)
(2)
(1)
(2)
EXAMPLE
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EMERGENCY SERVICE
60MK0-14E
2-Wheel Drive (2WD) Manual Tran-
saxleManual transaxle vehicles may be towed
using either of the following methods.
1) From the front, with the front wheels
lifted and the rear wheels on the
ground. Before towing, make sure that
the parking brake is released.
2) From the rear, with the rear wheels
lifted and the front wheels on the
ground, provided the steering and driv-
etrain are in operational condition.
Before towing, make sure that transaxle
is in neutral, the steering wheel is
unlocked (the ignition key should be in
the “ACC” position), and the steering
wheel is secured with a clamping
device designed for towing service.
If the Starter Does Not
Operate1) Try turning the ignition switch to the
“START” position with the headlights
turned on to determine the battery con-
dition. If the headlights go excessively
dim or go off, it usually means that
either the battery is flat or the battery
terminal contact is poor. Recharge the
battery or correct battery terminal con-
tact as necessary.
2) If the headlights remain bright, check
the fuses. If the reason for failure of the
starter is not obvious, there may be a
major electrical problem. Have the vehi-
cle inspected by your authorized
SUZUKI dealer.
If the Engine is FloodedIf the engine is flooded with gasoline, it
may be hard to start. If this happens, press
the accelerator pedal all the way to the
floor and hold it there while cranking the
engine. (Do not operate the starter motor
for more than 15 seconds).
NOTICE
The steering column is not strong
enough to withstand shocks trans-
mitted from the front wheels during
towing. Always unlock the steering
wheel before towing.