
7-4
INSPECTION AND MAINTENANCE
53MH0-74E
*Interval: This interval should be judged by
odometer reading or months, whichever comes
first.km (x 1,000)
monthsFREE INSPECTIONS PERIODIC MAINTENANCE SERVICE AT COST
1 5 10 20 30 40 50 60 70 80
1 6 12 24 36 48 60 72 84 96
BRAKE
1. Brake fluid (Level, Leakage) I I I R I R I R I R
2.Brake pedal (Pedal-to-wall clearance) IIIIIIIIII
3.Parking brake lever and cable (Play, Damage) IIIIIIIIII
4.a. Brake discs and pads (Wear) – I IIIIIIII
b. Brake drums & shoes (Wear) – – IIIIIIII
5.Master cylinder, wheel cylinder, caliper piston (Fluid leakage, Boot/Seal
Damage)IIIIIIIIII
6.Brake hoses and pipes (Fluid leakage, Damage)
IIIIIIIIII
WHEEL
1. Tyres (Air pressure, Abnormal wear, Crack, Rotation) I
I&OI&O I&OI&OI&OI&OI&OI&O I&O
2. Wheels (Damage) I
I I I I I I I I I
3. Front/Rear wheel bearings (Loose, Damage) –
I I I I I I I I I
FRONT AND REAR SUSPENSION
1. Suspension strut (Oil leakage, Damage) I
I I I I I I I I I
2. Suspension arms/knuckle support (Loose, Damage) –
IIIIII I I I
3. Rear spring (Damage) –
I I I I I I I I I
4. Shock absorbers (Oil leakage, Damage) I
I I I I I I I I I
5. All bolts and nuts (Loose)–
T T T T T T T T T
6. Suspension arms and Tension rods –
I I I I I I I I I
STEERING
1. Steering wheel (Play, Loose) I
I I I I I I I I I
2. All rods and arms (Loose, Damage, Wear) I
I I I I I I I I I
ELECTRICAL
1. Battery electrolyte (Level, leakage) I
I I I I I I I I I
2. Wiring harness connection (Loose, Damage) –
I I I I I I I I I
3. Lighting system (Operation, Stains, Damage) I
I I I I I I I I I
4. Horn (Operation) I
I I I I I I I I I
5. System voltage I
I I I I I I I I I
BODY
1. All chassis bolts and nuts (Tighten)
–II T
T T T T T T
2. All latches, hinges and locks (Function)
II&LI&L I&L
I&L I&L I&L I&L I&L I&L

7-8
INSPECTION AND MAINTENANCE
53MH0-74E
*Interval: This interval should be judged by
odometer reading or months, whichever comes
first.km (x 1,000)
monthsFREE INSPECTIONS PERIODIC MAINTENANCE SERVICE AT COST
1 5 10 20 30 40 50 60 70 80
1 6 12 24 36 48 60 72 84 96
3. Parking brake level and cable (Play, Damage)IIIIIIIIII
4.a. Brake discs and pads (Wear) – I I IIIIIII
b. Brake drums & shoes (Wear) ––IIIIIIII
5.Master cylinder, wheel cylinder, caliper piston (Fluid leakage, Boot/Seal
Damage)IIIIIIIIII
6.Brake hoses and pipes (Fluid leakage, Damage)
IIIIIIIIII
WHEEL
1. Tyres (Air pressure, Abnormal wear, Crack and Rotation) I
I&OI&O I&OI&OI&OI&OI&OI&O I&O
2. Wheels (Damage) I
I I I I I I I I I
3. Front/Rear wheel bearing (Loose, Damage) –
I I I I I I I I I
FRONT AND REAR SUSPENSION
1. Suspension strut (Oil leakage, Damage) I
I I I I I I I I I
2. Suspension arms/knuckle support (Loose, Damage) –
IIIIII I I I
3. Rear spring (Damage) –
I I I I I I I I I
4. Shock absorbers (Oil leakage, Damage) I
I I I I I I I I I
5. All bolts and nuts (Loose)–
T T T T T T T T T
6. Suspension arms and Tension rods –
I I I I I I I I I
STEERING
1. Steering wheel (Play, Loose) I
I I I I I I I I I
2. All rods and arms (Loose, Damage, Wear) I
I I I I I I I I I
ELECTRICAL
1. Battery electrolyte (Level, Leakage) I
I I I I I I I I I
2. Wiring harness connection (Loose, Damage) –
I I I I I I I I I
3. Lighting system (Operation, Stains, Damage) I
I I I I I I I I I
4. Horn (Operation) I
I I I I I I I I I
5. System voltage I
I I I I I I I I I
BODY
1. All chassis bolts and nuts (Tighten)
–ITT
T T T T T T
2. All latches, hinges and locks (Function)
II&LI&L I&L
I&L I&L I&L I&L I&L I&L
ROAD TEST
1. Operation of Brakes, Gear shifting and speedometer
II I I
I I I I I I
2.Body and Chassis noise
II I I
I I I I I I

7-17
INSPECTION AND MAINTENANCE
53MH0-74E
Gear Oil Change
Since special procedures, materials and
tools are required, it is recommended that
you trust this job to your authorized
MARUTI SUZUKI dealer.
Clutch Pedal
Cable control clutch
(For Manual Transaxle Model)
54G274
Clutch pedal play “d”:
10 - 15 mm (0.4 - 0.6 in.)
Measure the clutch pedal play by moving
the clutch pedal with your hand and mea-
suring the distance it moves until you feel
slight resistance. The play in the clutch
pedal should be between the specified val-
ues. If the play is more or less than the
above, or clutch dragging is felt with the
pedal fully depressed, have the clutch
inspected by your MARUTI SUZUKI
dealer.
Fuel Filter
The fuel filter is located on the way of the
fuel hose line under the vehicle body.
53MM07011
(1) Fuel filter
(2) Fuel inlet hose
(3) Fuel outlet hose
Replace the Fuel Filter
Since special procedures are required, we
recommend you take your vehicle to your
MARUTI SUZUKI dealer for fuel filter
replacement.
CAUTION
After driving the vehicle, the
transaxle oil temperature may be
high enough to burn your skin. Wait
until the oil filler plug is cool enough
to touch with your bare hands before
inspecting transaxle oil.
NOTICE
When tightening the plug, apply the
following sealing compound or
equivalent to the plug threads to pre-
vent oil leakage.
Manual transaxle sealant:
MARUTI SUZUKI Bond No. “1216E”
or “1217G”
EXAMPLE
(1)
(3)
(2)
EXAMPLE

7-18
INSPECTION AND MAINTENANCE
53MH0-74E
Brakes
Brake Fluid
53M-09-028
Check the brake fluid level by looking at
the reservoir in the engine compartment.
Check that the fluid level is between the
“MAX” and “MIN” lines. If the brake fluid
level is near the “MIN” line, fill it up to the
“MAX” line with MARUTI GENUINE
BRAKE FLUID (MGBF).NOTE:
With disc brakes, the fluid level can be
expected to gradually fall as the brake
pads wear.
Brake Pedal
Check if the brake pedal stops at the regu-
lar height without “spongy” feeling when
you depress it. If not, have the brake sys-
tem inspected by your MARUTI SUZUKI
dealer. If you doubt the brake pedal for the
regular height, check it as follows:
EXAMPLE
WA R N I N G
Failure to follow the guidelines below
can result in personal injury or seri-
ous damage to the brake system.
• If the brake fluid in the reservoir
drops below a certain level, the
brake warning light on the instru-
ment panel will come on (the
engine must be running with the
parking brake fully disengaged).
Should the light come on, immedi-
ately ask your MARUTI SUZUKI
dealer to inspect the brake system.
• A rapid fluid loss indicates a leak in
the brake system which should be
inspected by your MARUTI SUZUKI
dealer immediately.
• Do not use any fluid other than
MARUTI GENUINE BRAKE FLUID
(MGBF) brake fluid. Do not use
reclaimed fluid or fluid that has
been stored in old or open contain-
ers. It is essential that foreign parti-
cles and other liquids are kept out
of the brake fluid reservoir.
CAUTION
Brake fluid can harm your eyes and
damage painted surfaces. Use cau-
tion when refilling the reservoir.
WA R N I N G
Brake fluid is harmful or fatal if swal-
lowed, and harmful if it comes in con-
tact with skin or eyes. If swallowed,
do not induce vomiting. Immediately
contact a poison control center or a
physician. If brake fluid gets in eyes,
flush eyes with water and seek medi-
cal attention. Wash thoroughly after
handling. Solution can be poisonous
to animals. Keep out of the reach of
children and animals.

7-20
INSPECTION AND MAINTENANCE
53MH0-74E
Steering
53M-09-032
Steering wheel play “c”:
0 – 30 mm (0.0 – 1.2 in.)
Check the play of the steering wheel by
gently turning it from left to right and mea-
suring the distance that it moves before
you feel slight resistance. The play should
be between the specified values.
Check that the steering wheel turns easily
and smoothly without rattling by turning it
all the way to the right and to the left while
driving very slowly in an open area. If the
amount of free play is outside the specifi-
cation or you find anything else to be
wrong, an inspection must be performed
by your MARUTI SUZUKI dealer.
Tires
53M-09-033
The front and rear tire pressure specifica-
tions for your vehicle are listed on the Tire
Information Label. Both the front and rear
tires should have the specified tire pres-
sure.
Tire Inspection
Inspect your vehicle’s tires at least once a
month by performing the following checks:
1) Measure the air pressure with a tire
gauge. Adjust the pressure if neces-
sary. Remember to check the spare
tire, too.
53M-09-034
EXAMPLEEXAMPLE
WA R N I N G
• Air pressures should be checked
when the tires are cold or you may
get inaccurate readings.
• Check the inflation pressure from
time to time while inflating the tire
gradually, until the specified pres-
sure is obtained.
• Never underinflate or overinflate
the tires.
Underinflation can cause unusual
handling characteristics or can
cause the rim to slip on the tire
bead, resulting in an accident or
damage to the tire or rim.
Overinflation can cause the tire to
burst, resulting in personal injury.
Overinflation can also cause
unusual handling characteristics
which may result in an accident.
EXAMPLE

7-24
INSPECTION AND MAINTENANCE
53MH0-74E
53M-09-038
Fuses in the Engine Compartment
ALTO 800
53M-09-039
Fuses in the Engine Compartment
ALTO K10
53M-09-040
MAIN FUSE / PRIMARY FUSE
(1) – Blank
(2) – Blank
(3) – Blank
(4) – Blank
(5) 50A Ignition switch fuse
(6) 50A Battery1
(7) 15A Headlight (left) fuse
(8) 15A Headlight (right) fuse
(9) – Blank
(10) –
Radiator fan relay
(11) – Blank
(12) –
Blank
(13) – Blank
(14) 80A All electric load
(15) – Blank
(16) – Main relay
(17) 30A Radiator fan fuse
(18) 15A Fuel injection fuse
(19) 10A A/c compressor fuse
(20) – Fuel pump relay
(21) – Blank
(22) – Blank
(23) 30A Battery 2 fuse
MAIN FUSE / PRIMARY FUSE
(1)
—Blank
(2)
—Blank
(3)
10AFont fog light
(4)
—A/c compressor relay
(5) 50A Ignition switch fuse
(6)
50ABattery1
(7) 15A Headlight (left) fuse
(8) 15A Headlight (right) fuse
(9)
—Blank
(10) — Radiator fan relay
(11) — Blank
(12) — Blank
(13) — Blank

7-26
INSPECTION AND MAINTENANCE
53MH0-74E
ALTO K10
53M-09-044
53M-09-045
SECONDARY FUSE
(1) 10A IG2 SIG
(2) 15A Wiper
(3) – Blank
(4) – Blank
(5) 30A Blower motor
(6) 10A Stop light
(7) 10A Tail light
(8) 15A Audio
(9) 20A Door lock
(10) – Blank
(11) 15A Accessory
(12) – Blank
(13) 30A Power window
(14) 15A Ignition switch
(15) 10A Turn signal light
(16) 10A Meter
(17) 7.5A Air bag
(18) – Blank
(19) – Blank
(20) – Blank
(21) 30A Power steering
(22) 30A ST SIG
(23) 15A Horn/Hazard
SECONDARY FUSE
(1) 10A IG2 SIG
(2) 15A Wiper
(3) – Blank
(4) 7.5AAutomated Manual Tran-
saxle 2 (if equipped)
(5) 30A Blower motor
(6) 10A Stop light
(7) 10A Tail light
(8) 15A Audio
(9) 20A Door lock
(10) – Blank
(11) 15A Accessory
(12) – Blank
(13) 30A Power window
(14) 15A Ignition switch
(15) 10A Turn signal light
(16) 10A Meter
(17) 7.5A Air bag
(18) 7.5A IG1 SIG
(19) – Blank
(20) – Blank
(21) 30A Power steering
(22) 30A ST SIG
(23) 15A Horn/Hazard
WA R N I N G
Always be sure to replace a blown
fuse with a fuse of the correct amper-
age. Never use a substitute such as
aluminum foil or wire to replace a
blown fuse. If you replace a fuse and
the new one blows in a short period
of time, you may have a major electri-
cal problem. Have your vehicle
inspected immediately by your
MARUTI SUZUKI dealer.
EXAMPLE

7-27
INSPECTION AND MAINTENANCE
53MH0-74E
Bulb ReplacementInterior Light
53M-09-046
Pull down the lens by using a flat blade
screwdriver covered with a soft cloth as
shown. To install it, simply push it back in.
The bulb can be removed by simply pulling
it out. When replacing the bulb, make sure
that the contact springs are holding the
bulb securely.
Headlight
53M-09-049
Disconnect the coupler (1). Remove the
sealing rubber (2). Push the retaining
spring (3) forward and unhook it. Then
remove the bulb. Install a new bulb in the
reverse order.
CAUTION
• Light bulbs can be hot enough to
burn your finger right after being
turned off. This is true especially
for halogen headlight bulbs.
Replace the bulbs after they
become cool enough.
• The headlight bulbs are filled with
pressurized halogen gas. They can
burst and injure you if they are hit
or dropped. Handle them carefully.
NOTICE
The oils from your skin may cause a
halogen bulb to overheat and burst
when the lights are on. Grasp a new
bulb with a clean cloth.
NOTICE
Frequent replacement of a bulb indi-
cates the need for an inspection of
the electrical system. This should be
carried out by your MARUTI SUZUKI
dealer.
EXAMPLEEXAMPLE