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09-114850-01
4. AIR BLEEDING
Fill up the brake fluid up to "MAX" line on the
reservoir. 1.
Fill the reservoir with brake fluid and pump the
brake pedal several times. Then keep it
depressed. 2.
Loosen the bleed screw and collect the
bleeding brake fluid from the brake line with
the order in the figure. 3.
Fill the reservoir with the brake fluid as much
as it bleeded, and continue to bleeding
operation. Never reuse the used brake fluid.
Use only specifies brake fluid (DOT 4). Add brake fluid between MAX and MIN lines on the
reservoir (0.7 to 0.8 liters).
Be careful not to splash the brake fluid on painted area or body.
Make sure that any foreign material does not get into brake line.
Always work with another staff. -
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09-12
Air bleed screw at front brake 5.Air bleed screw at rear brake 4.
Repeat the air bleeding procedures until clear
brake fluid comes out of air bleed screw. 6.
Check for oil leaks from the brake lines. 7.
Air in brake
fluid
Deteriorated
fluid
Air bleed screw at front brake
Air bleed screw at rear brake
Air bleeding completed
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09-134850-01
Maximum Stroke of Brake Pedal ▶
Check the brake pedal with below procedures: -
Start the engine.
Pump the brake pedal around 3 times.
Depress the brake pedal with approx. 30 kg
and measure the distance (A) between the
upper surface of pedal pad and the lower
dash panel.
If the measured value is out of the specified
value, adjust the length. 1.
2.
3.
4.
Specified value (A)150mm
5. BRAKE SYSTEM CHECK
Over the specified value
Cause Action
Worn brake pad Replace
Worn brake shoe Replace
Improper stroke of hand
brakeAdjust
Air in brake line Air bleeding
Oil leak Repair or replace
Brake booster push rod Replace or adjust
Improperly adjusted
stopper boltAdjust
Below the specified value
Cause Action
Brake booster push rod
Replace or adjust
Air in brake fluid Replace
Improperly adjusted
stopper boltAdjust
Page 647 of 751

12-18
Air Bleeding ▶
Lift up the vehicle very carefully.
Turn the steering wheel to its both ends
several times and add the oil up to MAX line
in the steering oil reservoir.
Periodically crank the starting motor and turn
the steering wheel to its both ends without
any interruption.
Check the oil level again. If the oil level is
fluctuated, repeat the procedures from step 3
to step 5.
Start the engine.
Turn the steering wheel to its both ends until
any bubble can be found in the steering oil
reservoir.
Perform the test drive and check the steering
wheel for normal operation and noise.
If the oil level abruptly goes up, bleed the air
from the system again. 1.
2.
3.
4.
5.
6.
7.
8.
The air bleeding should be done after servicing
the power steering system and when the
difference between two measurements (cooled
and normal temperature) is prominent.
Max
Min
Normal Abnormal
If the air bleeding is not properly performed,
the life span of the power steering pump
may be shortened. -