2013 SSANGYONG NEW ACTYON SPORTS Water separator

03-32210-01
1. SPECIFICATION
Description Specification
Fuel Diesel
Fuel filterType Fuel heater + priming pump + water
separator integrated type
Filter type Changeable filter element type
Water accumulating capacity 200 cc
Heater capacity 250W 13.5V
Injector System pressure 1800 bar
High pressure fuel
pumpType Eccentric cam/Plunger type
Operating type Gear driven type
Normal operating temperature-40 ~ 125˚C
Operating pressure 1800 bar
Operating temperature-30 ~ 120˚C
Low pressure fuel
pumpType Vane type
Gear ratio (pump/engine) 0.5 : 1
Pressure 6 bar
Fuel tankCapacity 75 L
Material Steel
Fuel sender Single sender type
Change interval EU every 40,000 km
GEN every 45,000 km
Water separation
intervalEU every 20,000 km
GEN every 15,000 km

03-18
3. CAUTIONS FOR DI ENGINE
1) Cautions for DI Engine
This chapter describes the cautions for DI engine equipped vehicle. This includes the water separation
from engine, warning lights, symptoms when engine malfunctioning, causes and actions.
DI Engine 1.
Comparatively conventional diesel engines, DI engine controls the fuel injection and timing electrically,
delivers high power and reduces less emission..
System Safety Mode 2.
When a severe failure has been occurred in a vehicle, the system safety mode is activated to protect the
system. It reduces the driving force, restricts the engine speed (rpm) and stops engine operation. Refer
to "Diagnosis" section in this manual.
Engine CHECK Warning Lamp 3.
The Engine CHECK warning lamp on the instrument cluster comes on when the fuel or
major electronic systems of the engine are not working properly. As a result, the
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Water Separator Warning Lamp 4.
When the water level inside water separator in fuel filter exceeds a certain level (approx.
45 cc), this warning light comes on and buzzer sounds.
Also, the driving force of the vehicle decreases (torque reduction). If these conditions
occur, immediately drain the water from fuel filter.

03-20
(2) Di engine and its expected problems and remedies can be caused by
water in fuel
System supplement against paraffin separation ▶
In case of Diesel fuel, paraffin, one of the elements, can be separated from fuel during winter and then
can stick on the fuel filter blocking fuel flow and causing difficult starting finally. Oil companies supply
summer fuel and winter fuel by differentiating mixing ratio of kerosene and other elements by region and
season. However, above phenomenon can be happened if stations have poor facilities or sell improper
fuel for the season. In case of DI engine, purity of fuel is very important factor to keep internal
preciseness of HP pump and injector.
Accordingly, more dense mesh than conventional fuel filter is used. To prevent fuel filter internal clogging
due to paraffin separation, SYMC is using fuel line that high pressure and temperature fuel injected by
injector returns through fuel filter to have an effect of built-in heater (see fuel system).
System supplement and remedy against water in fuel ▶
As mentioned above, some gas stations supply fuel with excessive than specified water. In the
conventional IDI engine, excessive water in the fuel only causes dropping engine power or engine
hunting. However, fuel system in the DI engine consists of precise components so water in the fuel can
cause malfunctions of HP pump due to poor lubrication of pump caused by poor coating film during high
speed pumping and bacterization (under long period parking). To prevent problems can be caused by
excessive water in fuel, water separator is installed inside of fuel filter. When fuel is passing filter, water
that has relatively bigger specific gravity is accumulated on the bottom of the filter.
Water drain from water separator ▶
If water in the separator on the fuel filter exceeds a certain level, it will be supplied to HP pump with fuel,
so the engine ECU turns on warning lamp on the meter cluster and buzzer if water level is higher than a
certain level.
Due to engine layout, a customer cannot easily drain water from fuel filter directly, so if a customer
checks in to change engine oil, be sure to perform water drain from fuel filter.
Water
separator
To separate the water from the fuel filter,
remove the fuel filter assembly first.

04-58210-01
1. DESCRIPTIONS OF INDICATOR DISPLAY
Tachometer
SSPS warning light
Immobilizer indicator
Glow indicator
ESP indicator/warning light
Front fog light indicator
High beam indicator
ESP OFF indicator
Seat belt reminder (driver’s seat)
Seat belt reminder (passenger’s seat)
Engine oil pressure warning light
LCD Display
Engine overheat warning light
Engine check warning light
Auto cruise indicator
Light indicator
Winter mode indicator 1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.Engine hood open warning light
Battery charge warning light
Hazard Indicator
Water separator warning light
Air bag warning light
4WD CHECK warning light
4WD LOW indicator
4WD HIGH indicator
Speedometer
Turn signal indicator
Coolant temperature gauge
Brake warning light
Door ajar warning light
ABS warning light
Fuel gauge
Low fuel level warning light 18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33. It sends and receives information to/from each unit through CAN communication line. The LCD display
and separate ESP ON/OFF indicator are newly added.

04-10
No. Symbol Item
24Engine oil pressure
warning lamp
25Water separator
warning light
26Engine coolant
overheat warning light
27Engine hood open
warning lamp
28 EBD warning light
29 SSPS warning lamp
30Hazard warning lampPower Turning ON condition
IGN Signal input
IGN IGN ON/ CAN signal input
IGN IGN ON/ CAN signal input
IGN Switch ground
IGN CAN signal input
IGN Digital input
IGN Switch to High

04-218210-01
ABS Warning Light
This warning light comes on
when the ignition switch is turned
to "ON" position and should go
out if the system is normal.
The vehicle with ABS performs
self-diagnosis. During this
diagnosis, brake pedal vibration
and noise may be apparent
when the driving motors
discharges the hydraulic
pressure from the internal
hydraulic device.4WD IndicatorLow Fuel Level
Warnig Light
This warning light
comes on when the
fuel will soon be
exhausted. The time
it takes turn on,
however, varies
according to the
gradient of the
vehicle.
4WD HIGH Indicator
The lamp blinks momentarily during
the change of driving mode.
4WD LOW Indicator
The lamp blinks momentarily during
the change of driving mode.
4WD CHECK Warning Light
This indicates that there is something
wrong in the transfer case system.
(check the system) -
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Auto Cruise Control
Indicator
Operating the cruise
control switch turns on
the indicator lamp to
indicate the cruise
control system is
activated.
Water Separator Warning Light
This lamp comes on to warn the driver of
water in the fuel tank which causes the loss
of engine power. When a certain amount of
water is accumulated, the lamp comes on
and a chime sounds.
Engine CHECK Warning Light
This warning light comes on when the
ignition switch is turned to "ON"
position and should go out if the
system related to engine control is
normal.
This comes on when different sensors
and devices related to engine control
are defective.
Winter Mode
Indicator
Pressing the "W" side of the
automatic transmission mode
selector switch switches the driving
mode to winter mode and turns on
the indicator lamp.
Use this mode to drive off smoothly
on icy and slippery roads.
Charge Warning Light
This warning light comes on when the
ignition switch is turned on and go off when
the engine is started.
If this light doesn't go off after engine starting,
it means there is a malfunction in the system.
Engine Hood Open Warning Light
When the engine hood is open, this light
comes on to inform the driver.
Hazard Indicator
This indicator blinks when the
hazard warning flashers are
switched on.

04-238210-01
5. BUZZER OUTPUT
Priority ItemBuzzer output time
Operating condition
ON OFF
1 "R" PAS buzzer output 75ms 610ms 610msec delay and then generate
75ms buzzer output
2 Overspeed warning 500ms 200ms Buzzer on when dial indication
speed exceeds 120km/h
3 ESP buzzer output 100ms 100ms Interior buzzer (PAS buzzer) ON
4 TEMP warning output 500ms 500ms Engine overheats
5 Fuel filter 500ms 500ms Water separator warning light ON
with IGN ON
If the signal with higher priority is activated during the operation of signal with lower priority, the
current operation should be completed before starting the operation with higher priority.
If there are multiple signals at a time, the operation should be completed in order of priority. -
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