2013 SSANGYONG KORANDO oil drain plug

0000-00
Right side View
Wide band oxygen sensor
Pre-CDPF pressure port
Rear exhaust gas temperature
sensor
CDPF assembly
E-VGT turbocharger Post-CDPF pressure port
Oil drain plug
Left side View
Thermostat assembly
Knock sensor 1 connector
Variable swirl valve assemblyOil cooler assembly
E-EGR valve
Knock sensor 2 connector
E-EGR solenoid valve
EGR cooler
Electronic throttle body
T-MAP sensor
Front exhaust gas temperature
sensor

0000-00
5) Guidelines on Engine Service
(1) Cautions before service works
Make sure to disconnect the negative (-) cable from the battery to prevent any damage to electric
systems.
Make sure to clean the working area and to prepare the necessary tools before service works.
Always place the ignition switch to OFF position if not required. Otherwise, there could be
unexpected damage to electric devices or personal injuries due to short-circuit.
To prevent the foreign material from entering into the fuel injection system, completely seal the inlets
of HP pump, fuel hoses and high pressure pipes.
To remoev the engine, use the dedicated equipments such as engine jack, transmission jack, engine
stand and engine crane. -
-
-
-
-
(2) Engine and accessories
When disassembling the engine, related parts (bolts, gaskets, etc.) should be stored as a set.
Clean the components completely with engine oil before assembling if needed.
Fully drain the engine oil, coolant and fuel from the vehicle and seal the inlets with the plugs before
removing the engine.
All the interference should be eliminated before removing the engine. -
-
-
-
(3) Electric devices
To prevent any damage to electric systems, make sure to disconnect the negative (-) cable from the
battery and place the ignition switch to OFF position before servicing.
Use only the specified parts with same ratings when replacing the electric devices. Check the
grounds and connections for looseness. -
- To prevent the personal injuries and vehicle damages that can be caused by mistakes during service
and to provide the optimized performance and safety after service works, the service technicials must
keep the basic cautions and service guidelines below. These could be easily forgotten during service
works.
Engine has a lot of precise components. The specified tightening torque and correct procedures should
be kept during service works. And, the working area is always clean and well prepared.
Extraordinary care should be taken when servicing the electric systems. Currently, the engine uses a lot
of electric devices. Short circuit and poor contact may cause the low engine performance, incomplete
combustion and other abnormalities.

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Oil pan assembly
8. OIL PAN
The oil pan in D20DTF engine improves the noise and vibration. Especially, the oil drainage is very easier
than before. And, A/C compressor bracket and the oil dipstick tube are mounted on the oil pan.
Components
Oil drain plug
Dust cover
A/C compressor bracket
Oil dipstick tube hole

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Right side view
Left side view
Rear oxygen sensor connector
Front oxygen sensor connector
Exhaust manifoldHeat protector
Front oxygen sensor
WCC complete
Crankshaft pulley
Oil pan drain plug
Rear oxygen sensor
Coolant outlet port
Injector assembly
Fuel rail
T-MAP sensor Purge control solenoid valve
Electronic throttle body
VIS solenoid valve
Oil dipstick gauge
Oil filter assembly
Thermostat assembly
Oil pressure sensor

0000-00
5) Guidelines on Engine Service
(1) Cautions before service works
Make sure to disconnect the negative (-) cable from the battery to prevent any damage to electric
systems.
Make sure to clean the working area and to prepare the necessary tools before service works.
Always place the ignition switch to OFF position if not required. Otherwise, there could be unexpected
damage to electric devices or personal injuries due to short-circuit.
To prevent the foreign material from entering into the fuel injection system, completely seal the inlets o
f
HP pump, fuel hoses and high pressure pipes.
To remoev the engine, use the dedicated equipments such as engine jack, transmission jack, engine
stand and engine crane. -
-
-
-
-
(2) Engine and accessories
When disassembling the engine, related parts (bolts, gaskets, etc.) should be stored as a set.
Clean the components completely with engine oil before assembling if needed.
Fully drain the engine oil, coolant and fuel from the vehicle and seal the inlets with the plugs before
removing the engine.
All the interference should be eliminated before removing the engine. -
-
-
- To prevent the personal injuries and vehicle damages that can be caused by mistakes during service
and to provide the optimized performance and safety after service works, the service technicials must
keep the basic cautions and service guidelines below. These could be easily forgotten during service
works.
Engine has a lot of precise components. The specified tightening torque and correct procedures should
be kept during service works. And, the working area is always clean and well prepared.
To prevent any damage to electric systems, make sure to disconnect the negative (-) cable from the
battery and place the ignition switch to OFF position before servicing.
Use only the specified parts with same ratings when replacing the electric devices. Check the
grounds and connections for looseness. -
-
(3) Electric devices
Extraordinary care should be taken when servicing the electric systems. Currently, the engine uses a lot
of electric devices. Short circuit and poor contact may cause the low engine performance, incomplete
combustion and other abnormalities.
When working with the fuel or oil systems in enclosed area, always keep the working area well-
ventilated and never allow anybody to smoke.
Gaskets and seals on the fuel and oil systems should be replaced with new ones. All bolts and nuts
should be tightened as specified.
Make sure to check the connections for leak after installation. -
-
-
(4) Fuel and lubrication system

Name Size Quantity Tightening torque
Oil pan bolt M6 X 1.0 X 20 16
Oil pan bolt M6 X 1.0 X 35 4
Oil pan bolt M6 X 1.0 X 85 2
Oil dipstick gauge bolt M6 X 1.0 X 16 1
Camshaft cap M6 X 1.0 X 30 20
Main gallery screw bolt - 1
Main bearing cap bolt - 10
Cylinder head bolt M12X1.75X102 10
Cylinder head TGCC side bolt M8 X 1.25 X 30 4
Cylinder head front cover bolt M6 X 1.0 X 25 8
Cylinder head cover bolt M6 X 1.0 X 30 20
Crankshaft center bolt M18 X 1.5 X 50 1
Flywheel bolt M10 X 1.0 X 22 8
Connecting rod bolt M9 X 1.0 X 52 8 40 + 5 Nm
Cam Cap bolt (#1) M6 X 1.0 X 35 4
Cam Cap bolt (#2~5) M6 X 1.0 X 30 16
Solenoid valve bolt M5 X 0.8 X 22 1
Intake manifold bolt M8 X 1.25 X 32 5
2. TIGHTENING TORQUE
Name Size Quantity Tightening torque
Heater core screw bolt - 1
Ladder frame bolt M8 X 1.25 X 20 7
TGCC M6 X 1.0 X 25 10
Oil drain plug - 1
Oil pan bolt M6 X 1.0 X 20 16
Oil pan bolt M6 X 1.0 X 35 4
Oil pan bolt M6 X 1.0 X 85 2
Oil dipstick gauge bolt M6 X 1.0 X 16 1

1116-01
Engine and accessories
Engine has a lot of precise components. The specified tightening torque and correct procedures should
be kept during service works. And, the working area is always clean and well prepared.
When disassembling the engine, related parts (bolts, gaskets, etc.) should be stored as a set.
Carefully read the disassembly and reassembly procedures in this manual before starting the
works.
Clean the components completely with engine oil before assembling if needed.
Fully drain the engine oil, coolant and fuel from the vehicle and seal the inlets with the plugs before
removing the engine.
All the interference should be eliminated before removing the engine. -
-
-
-
Tightening the fastener
When reassembling the parts to G20DF, use the angle tightening as a final step.
1. Clean the mating surfaces before tightening.
2. Place the marks with paint to tighten by angle if the angle wrench is not available. Exhaust system
Wear the protective gloves before removing the exhaust pipe.
The exhaust pipe is very hot immediately after stopping th engine. Check if the exhaust pipe is fully
cooled down before servicing the exhaust system. -
-
Cooling system
Scalding hot coolant and steam could be blown out under pressure, which could cause serious
injury. Never remove the coolant reservoir cap when the engine and the radiator are hot. -
The position and direction of the componets is based on the rear view.
Do not tighten the fasteners with excessive force. Especially, the threads of cylinder block could be
damaged.
The self screw bolt makes the thread itself when tightening it. Do not apply excessive force.
Do not reuse the bolt that has been tightened with angle tightening method.

1535-01
3. LAYOUT
Oil Pump Assy
Seal Ring
Oil Pan
Bolt
Drain Plug
Bolt
Oil Pump Chain
Oil Pump Chain Tensioner Assy 1.
6.
8.
10.
11.
21.
22.
24.Bolt
Oil Dipstick Tube Assy
Oil Dipstick Gauge Assy
O-Ring
Bolt
O-Ring
Sealant
Dust Cover 25.
31.
32.
33.
34.
37.
44.
45.