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4WD - Front/Rear wheel speed
sensor
2WD - Front wheel speed sensor
2WD - Rear wheel speed sensor
ECU (Electronic Control Unit) 1.
ECU calculates the wheel speed, acceleration and
deceleration with the information from wheel
speed sensor, and determines the wheel slip to
control the valve and motor.
HU (Hydraulic Unit) 2.
The hydraulic circuit contains the primary circuit
and secondary circuit for ABS operation. This unit
controls the hydraulic pressure to each wheel. If
the system needs ABS operation, the valves in
the unit operate to control HOLD, RISE and
DUMP according to ECU control logic.
Motor 3.
The motor is operated when ABS is activated. The
cam-shaped output shaft of the motor enables the
brake system to receive and supply the brake fluid
during the motor operation.
Wheel speed sensor
Wheel speed sensor sends the data detected by
tone wheel to HECU.
HECU
Rear wheel speed sensor in 2WD vehicle is
different from that in 4WD vehicle.
Location of rear tone wheel (A) and wheel
sensor (B) in 2WD vehicle
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2) EBD (Electronic Brake-force Distribution) Warning Lamp (Brake
Warning Lamp)
EBD warning lamp when the system performs the self diagnosis and when it detects the malfunction of
EBD system. However, the brake warning lamp comes on regardless of EBD when the parking brake is
applied.
EBD warning lamp ON:
When turning the ignition switch to ON position, ABS warning lamp and the brake warning lamp
comes on for 3 seconds for self diagnosis and goes off if the system is OK (initialization mode).
When applying the parking brake, the brake warning lamp comes on.
When the brake fluid is not sufficient, the brake warning lamp comes on.
When the self-diagnosis is performing, the warning lamp comes on.
When the HECU connector is disconnected, the warning lamp comes on.
When the system is defective, ABS warning lamp and the brake warning lamp come on
simultaneously. 1.
2.
3.
4.
5.
6.
When the solenoid valve is defective
When one or more wheel sensors are defective
When ABS HECU is defective
When the voltage is abnormal
When valve relay is defective a.
b.
c.
d.
e.
When the communication between warning lamp CAN module in meter cluster, the warning lamp
comes on. 7.
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2) EBD (Electronic Brake-force Distribution) Warning Lamp (Brake
Warning Lamp)
EBD warning lamp when the system perform the self diagnosis and when it detects the malfunction of
EBD system. However, the brake warning lamp comes on regardless of EBD when the parking brake is
applied.
EBD warning lamp ON:
When turning the ignition switch to ON position, ABS warning lamp and the brake warning lamp
comes on for 3 seconds for self diagnosis and goes off if the system is OK (initialization mode).
When applying the parking brake, the brake warning lamp comes on.
When the brake fluid is not sufficient, the brake warning lamp comes on.
When the self-diagnosis is performing, the warning lamp comes on.
When the HECU connector is disconnected, the warning lamp comes on.
When the system is defective, ABS warning lamp and the brake warning lamp come on
simultaneously. 1.
2.
3.
4.
5.
6.
When the solenoid valve is defective
When one or more wheel sensors are defective
When ABS HECU is defective
When the voltage is abnormal
When valve relay is defective a.
b.
c.
d.
e.
When the communication between warning lamp CAN module in meter cluster, the warning lamp
comes on. 7.
3) ESP OFF Indicator
ESP OFF indicator ON:
When turning the ignition switch to ON position, ESP warning lamp comes on for 3 seconds for self
diagnosis and goes off if the system is OK (initialization mode).
When the ESP OFF switch is pressed to turn off ESP function, ESP OFF indicator comes on. 1.
2.
4) ESP Warning Lamp
ESP warning lamp ON:
When turning the ignition switch to ON position, ESP warning lamp comes on for 3 seconds for self
diagnosis and goes off if the system is OK (initialization mode).
When the system is defective, the warning lamp comes on.
When the ESP function is activated, ESP warning lamp blinks with the interval of 2 Hz.
When the communication between warning lamp CAN module in meter cluster, the warning lamp
comes on. 1.
2.
3.
4.
5.
5) ESP OFF Switch
If ESP OFF switch is pressed, ESP function is deactivated and the ESP OFF indicator in the instrument
cluster comes on.
To resume the ESP function, press the switch again. At this time, ESP OFF indicator goes out.
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4) HBA (Hydraulic Brake Assist System)
(1) Purpose
HBA (Hydraulic Brake Assist) system helps in an emergency braking situation when the driver applies
the brake fast, but not with sufficient pressure, which leads to dangerously long braking distance. ECU
recognizes the attempt at full braking and transmits the signal calling for full brake pressure from the
hydraulic booster. An inexperienced, elderly or physically weak driver may suffer from the accident by not
fully pressing the brake pedal when hard braking is required under emergency. The HBA System
increases the braking force under urgent situations to enhance the inputted braking force from the driver.
Based on the fact that some drivers depress the brake pedal too soft even under when hard braking is
necessary, the HECU system is a safety supplementary system that builds high braking force during
initial braking according to pressure value of the brake pressure sensor and the pressure changes of the
pressure sensor intervals. When the system is designed to apply high braking force when brake pedal is
depressed softly by an elderly or physically weak driver, the vehicle will make abrupt stopping under
normal braking situation due to high braking pressure at each wheels.
(2) Operation
The brake pressure value and the changed value of the pressure sensor are the conditions in which the
HBA System operates. There are 2 pressure sensors under the master cylinder. When the ESP ECU
system determines that emergency braking is present, the pump operates, the brake fluid in the master
cylinder is sent to the pump and the braking pressure is delivered to the wheels via the inlet valves . If the
drive depress the brake pedal slowly, the pressure change is not high. In this case, only the conventional
brake system with booster is activated.
(3) Operating conditions
Sensor pressure: over 40 bar
Pressure changes: over 850 bar/sec
Vehicle speed: over 30 km/h -
-
-
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1) Idling and Normal Braking Condition
In this position, the separation valve and the inlet valve are open (normal open), the electrically operated
shuttle valve and the outlet valve are closed.
When the brake is applied under these conditions, the brake fluid will be sent to each wheel via the
separation valve and inlet valve.