251
Checking and refilling levels
WARNING
Natural gas is a highly explosive, easily flammable substance. Incorrect
handling of the natural gas can cause accidents serious burns and other
injuries.
● Before refuelling with natural gas, engage the filler neck correctly. If
you smell gas, stop refuelling immediately.
WARNING
The vehicle is not prepared to use liquefied natural gas (LNG) and this
fuel must not be added under any circumstances. Liquefied natural gas
can cause the natural gas tank to explode resulting in serious injury.
Note
● The filling nozzles of all natural gas pumps might not be operated in the
same way. If you do not know, ask a qualified employee at the petrol station
to do the refuelling.
● Noises heard when refuelling are normal and do not indicate the pres-
ence of damage to the system.
● The vehicle natural gas system is prepared both for refuelling with a
small compressor (slow refuel) and a large compressor (fast refuel) in natu-
ral gas service stations. Bonnet
Working on components in the engine compartment
Extra caution is necessary when working on components in
the engine compartment. Always be aware of the danger of injury and scalding as well as the risk of
accident or even fire when working in the engine compartment (e.g. when
checking and refilling fluids). Always observe the warnings listed below
and follow all general safety precautions. The engine compartment of the
vehicle is a potentially hazardous area ⇒
.
WARNING
● Switch the ignition off.
● Remove the ignition key.
● Apply the handbrake.
● If the vehicle has a manual gearbox, place the lever in neutral; if it
has an automatic gearbox, place the selector lever in position P.
● Wait for the engine to cool down.
● Keep children away from the engine compartment.
● Never spill liquids used for vehicle operation on the engine compart-
ment, as these may catch fire (e.g. the antifreeze in coolant).
● Take care not to cause short circuits in the electrical system, especial-
ly when working on the battery.
● If working inside the engine compartment, remember that, even when
the ignition is switched off, the radiator fan may start up automatically,
and therefore there is a risk of injury.
● Do not unscrew the cap on the coolant expansion tank when the en-
gine is hot. The cooling system is under pressure.
Safety FirstOperating instructionsPractical TipsTechnical specifications
252Checking and refilling levels
WARNING (Continued)
● Protect face, hands and arms by covering the cap with a large, thick
rag to protect against escaping coolant and steam.
● If it is necessary to work in the engine compartment while the engine
is running, the rotating components (for example, poly-V belt, alternator,
radiator fan) and the high voltage ignition system are an additional haz-
ard.
● Observe the following additional warnings if work on the fuel system
or the electrical system is necessary:
–Always disconnect the battery from the on-board network.
– Do not smoke.
– Never work near naked flames.
– Always keep an approved fire extinguisher immediately available.
CAUTION
When changing or topping up service fluids, make absolutely certain that
you fill the fluids into the correct reservoirs. Using the wrong fluids could
cause serious malfunctions and engine damage!
For the sake of the environment
Inspect the ground underneath your vehicle regularly so that any leaks are
detected at an early stage. If you find spots of oil or other fluids, have your
vehicle inspected at the workshop.
Note
On right-hand drive vehicles* some of the containers/reservoirs mentioned
below are located on the other side of the engine compartment. Opening the bonnet
The bonnet is released from inside the vehicle.
Fig. 153 Release lever in driver footwell and cam below the bonnet
Check that the windscreen wiper arms are not unfolded. Otherwise
the paint may be damaged.
The bonnet can only be unlocked when the driver door is open.
– Pull the lever under the dash panel in the direction of the arrow
1
⇒ Fig. 153.
– Lift the bonnet slightly ⇒
.
– Press the release catch under the bonnet upwards ⇒ Fig. 153
2
. This will release the arrester hook under the bonnet.
– Open the bonnet. Release the bonnet stay and secure it in fix-
ture designed for this in the bonnet.
253
Checking and refilling levels
WARNING
Never open the bonnet if you see steam or drips of coolant being re-
leased from the engine compartment. Failure to comply could result in
burns. Wait until no steam or coolant can be seen before opening the
bonnet.
Closing the bonnet
– Slightly raise the bonnet.
– Release the bonnet stay before pressing it back into its support.
– Carefully close the bonnet.
– Press the bonnet down until it locks into place.
– Make sure that the bonnet catches onto its clasp. Do not press
down too hard ⇒
.
WARNING
● For safety reasons the bonnet must always be completely closed
when the vehicle is moving. Therefore, after closing the bonnet, always
check that the locking element is properly engaged. This is the case if
the bonnet is flush with the adjacent body panels.
● Should you notice that the bonnet is not safely secured when the ve-
hicle is moving, stop the vehicle immediately and close the bonnet. Fail-
ure to do so could result in an accident.
Engine oil
General notes
The engine comes with a special, multi-grade oil that can be used all year
round.
Because the use of high-quality oil is essential for the correct operation of
the engine and its long useful life, when topping up or changing oil, use on-
ly those oils that comply with VW standards.
The specifications (VW standards) set out in the following page should ap-
pear on the container of the service oil; when the container displays the
specific standards for petrol and diesel engines together, it means that the
oil can be used for both types of engines.
We recommend that the oil change, indicated in the Maintenance Pro-
gramme, be performed by a Technical Service or a specialised workshop.
The correct oil specifications for your engine are listed in the ⇒ page 254,
Oil properties.
Service intervals
Service intervals can be flexible (LongLife service) or fixed (dependent on
time/distance travelled).
If the PR code that appears on the back of the “Maintenance Programme”
booklet is PR QI6, this means that your vehicle has the LongLife service pro-
grammed. If it lists the codes QI1, QI2, QI3, QI4 or QI7, the interval service
is dependent on time/distance travelled.
Flexible service intervals (LongLife service intervals*)
Special oils and processes have been developed which, depending on the
characteristics and individual driving profiles, enable the extension of the
oil change service (LongLife service intervals).
Safety FirstOperating instructionsPractical TipsTechnical specifications
256Checking and refilling levels
Topping up engine oil
Top up gradually with small quantities of engine oil.
Fig. 155 In the engine
compartment: Engine oil
filler cap
Before opening the bonnet, read and observe the warnings ⇒
in
Working on components in the engine compartment on page 251.
– Unscrew cap from engine oil filler opening ⇒ Fig. 155.
– Top-up oil in small amounts, using the correct oil.
– To avoid over-filling with engine oil, you should top-up using
small quantities, wait a while and check the oil level before
adding any more oil.
– As soon as the oil level is in area B
, carefully close the cap.
The position of the oil filler opening is shown in the corresponding engine
compartment illustration ⇒ page 309.
Engine oil specification ⇒ page 253.
WARNING
Oil is highly inflammable! Ensure that no oil comes into contact with hot
engine components when topping up.
CAUTION
If the oil level is above the area A do not start the engine. This could result
in damage to the engine and catalytic converter. Contact a specialised work-
shop.
For the sake of the environment
The oil level must never be above area A. Otherwise oil can be drawn in
through the crankcase breather and escape into the atmosphere via the ex-
haust system.
Changing engine oil
The engine oil must be changed at the intervals given in the
service schedule. We recommend that you have the engine oil changed by a Technical Serv-
ice.
The oil change intervals are shown in the Maintenance Programme.
257
Checking and refilling levels
WARNING
Only change the engine oil yourself if you have the specialist knowledge
required!
● Before opening the bonnet, read and observe the warnings
⇒ page 251.
● Wait for the engine to cool down. Hot oil may cause burn injuries.
● Wear eye protection to avoid injuries, such as acid burns, caused by
splashes of oil.
● When removing the oil drain plug with your fingers, keep your arm
horizontal to help prevent oil from running down your arm.
● Wash your skin thoroughly if it comes into contact with engine oil.
● Engine oil is poisonous! Used oil must be stored in a safe place out of
the reach of children.
CAUTION
No additives should be used with engine oil. This could result in engine
damage. Any damage caused by the use of such additives would not be
covered by the factory warranty.
For the sake of the environment
● Because of the disposal problems, the necessary special tools and spe-
cialist knowledge required, we recommend that you have the engine oil and
filter changed by a Technical Service.
● Never pour oil down drains or into the ground.
● Use a suitable container when draining the used oil. It must be large
enough to hold all the engine oil. Cooling system
Engine coolant specifications
The engine cooling system is supplied from the factory with a specially trea-
ted mixture of water and, at least, 40 % of the additive G 13 (TLVW 774 J).
The engine coolant additive is recognisable by its purple colour. This mix-
ture of water and additive gives the necessary frost protection down to
-25°C (-13 °F) and protects the light alloy parts of the cooling system
against corrosion. It also prevents scaling and considerably raises the boil-
ing point of the coolant.
To protect the engine cooling system, the percentage of additive must al-
ways be at least 40 %, even in warm climates where anti-freeze protection is
not required.
If greater frost protection is required in very cold climates, the proportion of
additive can be increased. However, the percentage of additive should not
exceed 60 %, as this would reduce the frost protection and, in turn, de-
crease the cooling capacity.
When the coolant is topped up, use a mixture of distilled water and, at
least, 40 % of the G 13 or G 12 plus-plus (TL-VW 774 G) additive (both are
purple) to obtain an optimum anticorrosion protection ⇒
. The mixture of
G 13 with G 12 plus (TL-VW 774 F), G 12 (red) or G 11 (green-blue) engine
coolants will significantly reduce the anticorrosion protection and should,
therefore be avoided ⇒
.
Safety FirstOperating instructionsPractical TipsTechnical specifications
261
Checking and refilling levels
Wear eye protection.
Battery acid is very corrosive and caustic. Wear protective gloves
and eye protection. In the event of electrolyte splashes, rinse off
with plenty of water.
Fires, sparks, open flames and smoking are prohibited.
The battery should only be charged in a well-ventilated zone. Risk
of explosion!
Keep children away from acid and batteries!
WARNING
● When repairing or working on the electrical system, proceed as fol-
lows:
● 1. Remove the key from the ignition. The negative cable on the bat-
tery must be disconnected.
● 2. When the repair is finished, reconnect the negative pole of the bat-
tery.
● Switch off all electrical consumers before reconnecting the battery.
Reconnect first the positive cable and then the negative cable. Never re-
verse the polarity of the connections. This could cause an electrical fire.
● Ensure that the vent hose is always connected to the battery.
● Never use damaged batteries. This could cause an explosion! Replace
a damaged battery immediately.
CAUTION
● Never disconnect the battery if the ignition is switched on or if the en-
gine is running. This could damage the electrical system or electronic com-
ponents. Charging the battery
Terminals for charging the battery are fitted in the engine
compartment.
–
Note the warnings ⇒
in Important safety warnings for han-
dling a vehicle battery on page 261 and ⇒ .
– Switch off all electrical equipment. Remove the ignition key.
– Raise the bonnet ⇒ page 252.
– Open the battery cover.
– Connect the charger clamps as described to the positive pole of
the battery (+) and, exclusively to an earth on the bodywork
(–).
– Only use a charger which is compatible for use with 12 V nomi-
nal voltage batteries. The charge must not exceed a voltage of
15 V.
– Now connect the battery charger to the power socket and switch
on.
– After charging the battery: switch off the battery charger and
disconnect the power socket cable.
– Finally disconnect the charger cables from the battery.
– Replace the battery cover correctly.
– Close the bonnet ⇒ page 253.
Important: Before you charge the battery make sure you read the manufac-
turer's instructions for using the battery charger.
Safety FirstOperating instructionsPractical TipsTechnical specifications
292Fuses and bulbs
Vehicle fuses
Fig. 177 On the driver-
side dash panel: fuse box
cover
Fig. 178 In the engine
compartment: fuse box
cover
Only replace fuses with a fuse of the same amperage (same colour and
markings) and size. Identifying fuses situated below the driver-side dash panel by colours
ColourAmp ratingpurple3Light brown5Brown7.5Red10Blue15Yellow20White or transparent25Green30Orange40
Opening and closing the fuse box situated below the dash panel
●
Opening: fold the cover down ⇒ Fig. 177.
● Closing: push back the cover it in until it clicks into place.
To open the engine compartment fuse box
● Open the bonnet ⇒ page 251.
● Press the locking tabs to release the fuse box cover ⇒ Fig. 178.
● Then lift the cover out.
● To fit the cover, place it on the fuse box. Push the locking tabs down un-
til they click audibly into place.
CAUTION
● Always carefully remove the fuse box covers and refit them correctly to
avoid problems with your vehicle.
● Protect the fuse boxes when open to avoid the entry of dust or humidity.
Dirt and humidity inside fuse boxes can cause damage to the electrical sys-
tem.
295
Fuses and bulbs
Changing bulbs in headlight unit Dipped beam bulb
Fig. 180 Dipped beam
headlights
Fig. 181 Dipped beam
headlights
– Raise the bonnet
– Move the loops ⇒ Fig. 180 1
in the direction of the arrow and
remove the cover.
– Remove connector ⇒ Fig. 181 2
from the bulb. –
Unclip the retainer spring ⇒ Fig. 181 3
pressing inwards to the
right.
– Extract the bulb and fit the replacement so that the rim of the
attachment plate is on the reflector cut-out.
Daylight bulb
Fig. 182 Daylight bulb
– Raise the bonnet.
– Turn bulb holder ⇒ Fig. 182 A
to the left and pull.
– Remove the bulb by pressing on the bulb holder and turning it
anti-clockwise at the same time.
– Installation involves all of the above steps in reverse sequence.
Safety FirstOperating instructionsPractical TipsTechnical specifications