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Reinstalling The Jack And Tools (1500 Series)
1. Tighten the jack all the way down by turning the jackturn-screw counterclockwise until the jack is snug.
2. Position the jack and tool bag. Make sure the lug wrench is under the jack near the jack turn-screw. 3. Secure the tool bag straps to the jack.
4. Place the jack and tools in the storage position holding
the jack by the jack turn-screw, slip the jack and tools
under the seat so that the bottom slot engages into the
fastener on the floor.
Jack And Tool Bag
Jack And Tools Tied
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NOTE:Ensure that the jack slides into the front hold
down location.
5. Turn the wing bolt clockwise to secure to the floor pan. Reinstall the plastic cover.WARNING!
After using the jack and tools, always reinstall them
in the original carrier and location. While driving
(Continued)
Jack Hold Down FastenerJack And Tools (1500 Series)6
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WARNING!(Continued)
•Never start or run the engine while the vehicle is
on a jack.
• The jack is designed to be used as a tool for
changing tires only. The jack should not be used to
lift the vehicle for service purposes. The vehicle
should be jacked on a firm level surface only.
Avoid ice or slippery areas.
Jack Location
The jack and jack tools are stored under the front
passenger seat.
Removal Of Jack And Tools (2500, 3500 Series)
To access the jack and jack tools you must remove the
plastic access cover, located on the side of the front
passengers seat. To remove the cover, pull the front part
of the cover (closest to the front of the seat) toward you to release a locking tab. Once the front of the cover is
loose, slide the cover toward the front of the seat until it
is free from the seat frame.
Remove the jack and tools by turning the wing bolt
counterclockwise, remove the wing bolt and then slide
the assembly out from under the seat.Jack Access Cover
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Remove the jack and tools from the bracket assembly.
Turn the jack-turn-screw counterclockwise to release jack
from bracket assembly.WARNING!
After using the jack and tools, always reinstall them
in the original carrier and location. While driving
(Continued)
Jack And Tools (2500/3500 Series)Jack And Tools Bracket Assembly6
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2. Rotate the wheel wrench handle counterclockwiseuntil the spare tire is on the ground with enough cable
slack to allow you to pull it out from under the vehicle. 3. Pull the spare tire out from under the vehicle to gain
access to the spare tire retainer.
6
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CAUTION!
Do not attempt to raise the vehicle by jacking on
locations other than those indicated in the Jacking
Instructions for this vehicle.1. Remove the spare wheel, jack, and tools from storage.
2. Using the lug wrench, loosen, but do not remove, the
wheel nuts by turning them counterclockwise one
turn while the wheel is still on the ground.
3. Placement of the jack:
Jack Warning Label
6
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CAUTION!
Before raising the wheel off the ground, make sure
that the jack will not damage surrounding truck parts
and adjust the jack position as required.
NOTE: If the bottle jack will not lower by turning the
dial (thumbwheel) by hand, it may be necessary to use
the jack drive tube in order to lower the jack.
4. By rotating the wheel wrench clockwise, raise the vehicle until the wheel just clears the surface.
WARNING!
Raising the vehicle higher than necessary can make
the vehicle unstable and cause a collision. It could
slip off the jack and hurt someone near it. Raise the
vehicle only enough to remove the tire. 5. Remove the wheel nuts and pull the wheel off. On
single rear-wheel (SRW) trucks, install the spare wheel
and wheel nuts with the cone shaped end of the wheel
nuts toward the wheel. On 3500 dual rear-wheel
models (DRW) the wheel nuts are a two-piece assem-
bly with a flat face. Lightly tighten the wheel nuts. To
avoid the risk of forcing the vehicle off the jack, do not
fully tighten the wheel nuts until the vehicle has been
lowered.
6. Using the lug wrench, finish tightening the wheel nuts using a crisscross pattern. The correct wheel nut
tightness for a cone type wheel nut is 120–140 ft lbs
(160–190 N·m) torque, for a flanged type wheel nut is
130–160 ft lbs (175–215 N·m) torque. If in doubt about
the correct tightness, have them checked with a torque
wrench by your authorized dealer or at a service
station.
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4. Rotate the lug wrench handle clockwise until thewheel is drawn into place against the underside of the
vehicle. Continue to rotate until you feel the winch
mechanism slip, or click three or four times. It cannot
be overtightened. Push against the tire several times to
ensure it is firmly in place. NOTE:
The winch mechanism is designed for use with
the jack extension tube only. Use of an air wrench or other
power tools is not recommended and can damage the
winch.
6
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