WARNING:If the parking brake is fully released, but the brake
warning lamp remains illuminated, the brakes may not be
working properly. See your authorized dealer.
If the fuse is not blown and the brake lamps are working properly, the
following procedure allows you to move the gearshift lever from positionP:
1. Apply the parking brake, and
turn the engine off.
2. Remove the lower finish panel
below the steering column.
3. Turn the key to the on position,
but do not start the engine.
4. Pull back on the solenoid, and
at the same time, shift the
transmission into positionN.
5. Start the vehicle.
See your authorized dealer as
soon as possible if this
procedure is used.
Six–speed TorqShift® Transmission
WARNING:Always set the parking brake fully and make sure
the gearshift is latched in position P. Turn the ignition to the off
position and remove the key whenever you leave your vehicle.
WARNING:Do not use the tow/haul feature when driving in icy
or slippery conditions as the increased engine braking can cause
the rear wheels to slide and the vehicle to swing around with the
possible loss of vehicle control.
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Position P
This position locks the transmission and prevents the rear wheels from
turning.
To put your vehicle in gear:
1. Start the engine.
2. Press the brake pedal.
3. Move the gearshift lever into the desired gear.
To put your vehicle in positionP:
1. Come to a complete stop.
2. Move the gearshift lever and securely latch it in positionP.
Position R
With the gearshift lever in positionR,the vehicle moves backward. Always
come to a complete stop before shifting into and out of positionR.
Position N
With the gearshift lever in positionN,the vehicle can be started and is
free to roll. Hold the brake pedal down while in this position.
Position D
This is the normal driving position for the best fuel economy. This
position allows automatic upshifts and downshifts in gears one through
six.
Position 4
This position allows automatic upshifts and downshifts in gears one
through four.
Position 2
Use position2to start-up on slippery roads or to provide additional
engine braking on downgrades.
PRND 4 2 1
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To engage the PTO unit, stop the vehicle and place the transmission in
positionN.Press the clutch and allow the gears to stop rotating, then
engage the PTO unit. The PTO can also be selected with the
transmission in gear as long as the clutch is pressed.
When operating the PTO with the vehicle stationary, first set the parking
brake (chock the wheels if the vehicle is on a hill or another uneven
surface).
REAR AXLES
Gross Axle Weight
WARNING:Exceeding these ratings by overloading can cause
component failure resulting in property damage, personal injury
or death.
Your truck has gross axle weight, gross vehicle weight and gross
combination weight ratings. Do not exceed these ratings.
Locking or Limited-Slip Differentials
WARNING:If both wheels are not raised off the ground, the one
wheel that is not raised may pull the vehicle off its support,
possibly resulting in personal injury
If your vehicle is equipped with a locking or limited-slip differential, note
the following:
•Power is transmitted to the opposite wheel should one of the wheels
begin to slip.
•Both wheels must be raised off the ground should it be necessary to
operate one wheel with the vehicle stationary.
Driver-controlled Differential Lock
Note:Never use the differential lock at vehicle speeds above 25 mph
(40 km/h).
Some drive axles have a driver-controlled differential lock. The
differential lock can lock or unlock the differential when the vehicle is
moving or stopped. When extra traction is required, the differential lock
provides full power to both axles.
When the differential is locked, the vehicle’s turning radius increases
(under-steer).
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The differential can be locked or unlocked when the vehicle is moving at
a constant speed of under 25 mph (40 km/h) and while the wheels are
not slipping. The differential must not be locked when the vehicle is
traveling down steep grades and traction is minimal.
The differential lock and differential lock light automatically disengage at
speeds above 25 mph (40 km/h). The differential lock remains off until
either the vehicle is restarted or the differential lock switch is turned off
then back on.
Turn the engine off and raise all drive wheels of the locker differential
axle in order to prevent the vehicle from moving when servicing the
wheels, tires or brakes. Axles equipped with a NoSPIN Detroit Locker
differential deliver power to both wheels even when only one wheel is on
the ground.
WARNING:Failure to raise all drive wheels with this type of
differential could cause the vehicle to move unexpectedly,
resulting in property damage, personal injury or death.
Care should be taken to avoid sudden accelerations when both drive
wheels are on a slippery surface.
WARNING:Sudden accelerations on slippery surfaces could
cause the wheels to spin, the vehicle to turn sideways on a
crowned road surface or in a turn, possibly resulting in loss of vehicle
control and personal injury.
Fluid Temperature
Axle operating temperatures normally do not exceed 100°F (38°C).
If the operating temperature exceeds 230°F (110°C), the rate of axle
lubrication oxidation increases and shortens the life of the lubricant and
seals, requiring axle lubrication changes to become more frequent to
preserve the axle. Extreme Pressure (EP) lubricants should not be run
consistently above 230°F (110°C).
Axle Conversions
WARNING:When operating a loaded vehicle, the driver must
keep all adjustable axles on the ground at all times, supporting
their share of the vehicle’s load. Failure to do so can overload other
axles, tires, wheels, springs, steering components, brakes and frames,
resulting in early component failure, loss of vehicle control, possible
property damage and personal injury.
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GENERAL INFORMATION
All standard equipment brakes are designed to be self-adjusting.
Automatic adjustment, when required, occurs whenever the brakes are
applied and released during forward or reverse operation.
Note:Occasional brake noise is normal. If a metal-to-metal, continuous
grinding or continuous squeal sound is present, the brake linings may be
worn out and should be inspected by an authorized dealer. If the vehicle
has continuous vibration or shudder in the steering wheel while braking,
the vehicle should be inspected by an authorized dealer.
Know the required stopping distances for all driving conditions that may
be encountered. For longer brake lining life, take full advantage of engine
braking power when coming to a stop.
WARNING:Do not drive with your foot resting on the brake
pedal. This results in abnormally high brake temperatures,
excessive lining wear and increased stopping distances.
Before descending a long or steep hill, shift to a lower gear and avoid
continuous application of the brakes. Normally, choose the same gear to
descend the hill that you use to ascend the hill.
WARNING:Continuous application of the brakes causes the
brakes to overheat, resulting in a temporary loss of braking.
See theInstrument Clusterchapter for information on the
brake system warning light.
Wet brakes result in reduced braking efficiency. Gently press the brake
pedal a few times when driving from a car wash or standing water to dry
the brakes.
If Brakes Do Not Grip Well
•If you have been driving through deep water, gently apply the brakes
several times while the vehicle is moving slowly.
•Let the brakes cool if you have been using them excessively, as in
mountain driving or after several fast, high-speed stops.
•Check brake adjustment.
•Check brake linings for excessive wear.
•Check system air pressure on vehicles equipped with air brakes.
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PARKING BRAKE
Hydraulic Brakes
WARNING:Do not use the gearshift selector in place of the
parking brake. Always set the parking brake fully AND make sure
the gearshift selector is in positionRfor vehicles equipped with a
manual transmission or positionP (if equipped)orNfor vehicles
equipped with an automatic transmission. Use of wheel chocks is also
recommended in hilly or off-road usage. Unexpected and possible
sudden vehicle movement may occur if these precautions are not taken.
WARNING:If the parking brake is fully released but the parking
brake warning lamp remains illuminated, the brakes may not be
working properly. See your dealer or a qualified service technician.
Apply the parking brake whenever the vehicle is parked. To set the
parking brake, pull the handle up until it snaps into the locked position.
When the parking brake is out of adjustment, seek service immediately.
The parking brake warning lamp in the instrument cluster
illuminates, and remains illuminated (when the ignition is
turned on), until the parking brake is released.
Push the palm release lever (A) on
the parking brake handle (B) and
push down as far as possible to
release the brake. Driving with the
parking brake on causes the brakes
to wear out quickly and reduces
fuel economy.
The parking brake is not recommended to stop a moving vehicle.
However, if the normal brakes fail, the parking brake can be used to stop
your vehicle in an emergency. Since the parking brake only applies
retardation to the rear wheels, the vehicle’s stopping distance increases
greatly and the handling of your vehicle is adversely affected.
Power Park (Hydraulic Brake Vehicles Only)
This feature uses a brake chamber mounted on the chassis to power a
spring-applied, hydraulically-released driveline parking brake.
P
A
B
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Parking Brake Light Illumination Due to Low Air Pressure
If at any time during vehicle operation air pressure becomes too low, the
parking brake may apply and the parking brake light turns on.
If the parking brake is applied due to low air pressure, immediate service
is required to the parking brake system.
Parking Brake Warning System
If the parking brake light blinks and a chime sounds when pulling the
yellow control knob out, this indicates the parking brake is not
functioning properly. Seek service for the parking brake immediately.
With the ignition key not in the run position:
•A chime sounds if the parking brake remains released (or in an
unknown state). The chime stops in approximately eight minutes or
until the parking brake is applied. Seek service for the parking brake
immediately.
Diesel engines:Parking brake light operation (the light only works
when the ignition key is in the run position):
•On:Parking brake applied.
•Off:Parking brake released and no faults or malfunctions.
•Blink and chime:Parking brake released (or in an unknown state)
and faults or malfunctions exist.
Releasing Spring Manually
WARNING:Do not attempt to disassemble the parking brake
chamber under any circumstances. The high spring load may
cause serious injury.
WARNING:Block the wheels to help prevent the vehicle from
moving.
WARNING:Unexpected and possibly sudden vehicle movement
may occur if these precautions are not taken.
If hydraulic pressure is released from the spring brake chamber the
power spring applies the brake and, unless hydraulic pressure can be
re-established, the spring brake must be released as follows in order to
move the vehicle.
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Loosen the jam nut (A) and un-thread the adjustment rod (B) from the
chamber to reduce tension on the cable (C). Continue to un-thread the
adjustment rod all the way and remove it from the chamber. The nut and
shaft are metric.
Air Brakes
WARNING:Do not use the gearshift selector in place of the
parking brake; unexpected and possible sudden vehicle
movement may occur if these precautions are not taken. Always set the
parking brake fully AND make sure the gearshift selector is in position
Rfor vehicles equipped with manual transmission or positionN(except
Allison 2200 transmission) orP(Allison 2200 transmission) for vehicles
with automatic transmission.
If the service brakes should fail to operate while the vehicle is in motion,
you can make an emergency stop with the parking brake. Since the
parking brake only applies stopping power to the rear wheels, the
vehicle’s stopping distance greatly increases and the handling of the
vehicle is adversely affected. Repairs should be made immediately to an
inoperative air brake system circuit.
WARNING:This control is used for parking only. Do not leave
the vehicle unattended after setting the parking brake without
placing the transmission inpositionRfor vehicles equipped with manual
transmission or positionN(except Allison 2200 transmission) orP
(Allison 2200 transmission) for vehicles with automatic transmission.
Use of wheel chocks is also recommended in hilly or off-road usage.
CA
B
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