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Fuse/Relay
LocationFuse Amp
RatingProtected Components
16 60A** Anti-lock brake system module –
Hydromax
40A** Anti-lock brake system module –
Hydroboost
17 20A** Horn feed
18 20A** Transmission control indicator
light, Tow/haul switch, Backup
lamp feed
19 — Not used
20 30A** Powertrain control module relay
coil, Powertrain control module
relay (Power distribution box
fuses#3,5,7,18)
21 20A** Fuel pump motor, Fuel injectors
22 20A** Diagnostic tool connector, Cigar
lighter feed
23 40A** Blower motor feed
24 50A** Instrument panel battery feed
(fuses #4, 10, 16, 22)
25 40A** Ignition switch feed (Instrument
panel fuses #1, 5, 7, 11, 13, 14,
17, 19, 23; Power distribution box
fuses #9, 11)
26 40A** Ignition switch feed (Instrument
panel fuses #5, 11, 17, 23, 26, 38)
27 30A** Multi-function switch (headlamps)
28 30A** Starter solenoid
29 60A** Power brake assist motor –
Hydromax
40A** Anti-lock brake system module –
Hydroboost
R1 — A/C clutch relay
R2 — Fuel pump relay
R3 — Horn relay
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Fuse/Relay
LocationFuse Amp
RatingProtected Components
R4 — Starter relay
R5 — Blower motor relay
R6 — Powertrain control module relay
Diode 1 — Fuel pump diode
Diode 2 — A/C clutch diode
* Mini Fuses ** Maxi Fuses
Diode and Relay Module
The module box is located by the power distribution box in front of the
radiator in the engine compartment.
The components are coded as follows:
Relay Location Description
1 One touch integrated start (ATO diode)
2 Not used
3 Not used
4 Daytime running lamps power relay
5 Hydromax – brake on/off signal isolating relay
6 Reverse lamps relay
7 Starter ground relay
8 Trailer tow parking lamps relay
1
4 5 7
6 8
2
3
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Page 82 of 157
Fuse/Relay
LocationFuse Amp
RatingProtected circuits
19 5A Daytime running lamps relays
20 — Not used
21 15A Right turn signal feed
22 20A Trailer tow turn signals
23 10A Cluster run/accessory
24 — Not used
25 10A Body builder right-hand low beam
headlamp feed
26 10A Brake shift interlock actuator
27 — Not used
28 — Not used
29 — Not used
30 — Not used
31 10A Body builder left-hand low beam
headlamp feed
32 — Not used
33 10A Reverse lamps
34 10A Trailer tow reverse lamps, Body
builder reverse gear
35 20A Body builder high beam feed,
High beam indicator, Daytime
running lamps
36 — Not used
37 — Not used
38 10A Body builder run feed
39 — Not used
40 — Not used
41 10A Instrument illumination
42 — Not used
43 — Not used
44 — Not used
Relay 1 — Trailer tow right turn signal
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Fuse/Relay
LocationFuse Amp
RatingProtected circuits
Relay 2 — Trailer tow left turn signal
Relay 3 — Right turn signal
Relay 4 — Left turn signal
Relay 5 — Not used
Relay 6 — Daytime running lamps, Parking
brake
Relay 7 — Daytime running lamps on/off
Diode 1 — Brake transmission shift interlock
Diode 2 — Brake transmission shift interlock
F1 — Not used
F2 — Not used
F3 — Not used
F4 10A Brake transmission shift interlock
F5 — Not used
F6 — Not used
F7 — Not used
F8 — Not used
F9 — Not used
F10 — Not used
F11 — Not used
F12 — Not used
82Fuses
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Note:A clear gel-like substance in the hydraulic brake master cylinder
reservoir may appear on some vehicles. This substance is a silicone base
lubricant used during assembly of the master cylinder. It will float on top
of the brake hydraulic fluid in the master cylinder. This condition is
normal and in no way affects the operation of the brake system. It does
not require any service.
Brake system fluid should be replaced on a regular basis to maintain
optimum braking performance, especially under heavy-duty driving
conditions such as frequent steep grades or heavy towing loads. Refer to
scheduled maintenance informationfor the service interval schedules.
Hydroboost
Chassis with Gross Vehicle Weight Ratings of 16,000 lb (7,257 kg),
18,000 lb (8,165 kg) and 19,500 lb (8845 kg) are equipped with
Hydroboost Brake Booster Systems and must use MotorcraftHigh
Performance DOT 3 Motor Vehicle Brake Fluid or equivalent meeting
Ford Specification WSS-M6C62-A. Refer toTechnical Specificationsin
theCapacities and Specificationschapter.
Add brake fluid from a clean unopened container until the level reaches
MAX. Do not fill above this line.
Note:Use only DOT 3 brake fluid that is certified to meet Ford
specifications.
Brake system fluid should be replaced on a regular basis to maintain
optimum braking performance, especially under heavy-duty driving
conditions such as frequent steep grades or heavy towing loads. Refer to
scheduled maintenance informationfor the service interval schedules.
Maintenance95
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•Avoid potholes and objects on the road
•Do not run over curbs or hit the tire against a curb when parking
Highway Hazards
No matter how carefully you drive there’s always the possibility that you
may eventually have a flat tire on the highway. Drive slowly to the
closest safe area out of traffic. This may further damage the flat tire, but
your safety is more important.
If you feel a sudden vibration or ride disturbance while driving, or you
suspect your tire or vehicle has been damaged, immediately reduce your
speed. Drive with caution until you can safely pull off the road. Stop and
inspect the tires for damage. If a tire is under-inflated or damaged,
deflate it, remove wheel and replace it with your spare tire and wheel. If
you cannot detect a cause, have the vehicle towed to the nearest repair
facility or tire dealer to have the vehicle inspected.
Tire and Wheel Alignment
A bad jolt from hitting a curb or pothole can cause the front end of your
vehicle to become misaligned or cause damage to your tires. If your
vehicle seems to pull to one side when you’re driving, the wheels may be
out of alignment. Have an authorized dealer check the wheel alignment
periodically.
Wheel misalignment in the front or the rear can cause uneven and rapid
treadwear of your tires and should be corrected by an authorized dealer.
Front-wheel drive vehicles and those with an independent rear
suspension (if equipped) may require alignment of all four wheels.
The tires should also be balanced periodically. An unbalanced tire and
wheel assembly may result in irregular tire wear.
Tire Rotation
Note:If your tires show uneven wear ask an authorized dealer to check
for and correct any wheel misalignment, tire imbalance or mechanical
problem involved before tire rotation.
Note:Your vehicle may be equipped with a dissimilar spare tire and
wheel assembly. A dissimilar spare tire and wheel assembly is defined as
a spare tire or wheel that is different in brand, size or appearance from
the road tires and wheels. If you have a dissimilar spare tire and wheel
assembly, it is intended for temporary use only and should not be used
in a tire rotation.
Rotating your tires at the recommended interval (as indicated in your
scheduled maintenance) will help your tires wear more evenly, providing
better tire performance and longer tire life.
Wheels and Tires11 9
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•Tow a trailer
•Use snow chains on the end of the vehicle with the dissimilar spare
tire
•Use more than one dissimilar spare tire at a time
•Use commercial car washing equipment
•Try to repair the dissimilar spare tire
Use of one of the dissimilar spare tires listed above at any one wheel
location can lead to impairment of the following:
•Handling, stability and braking performance
•Comfort and noise
•Ground clearance and parking at curbs
•Winter weather driving capability
•Wet weather driving capability
•All-wheel driving capability (if applicable)
3.Full-size dissimilar spare without label on wheel
When driving with the full-size dissimilar spare tire and wheel assembly,
do not:
•Exceed 70 mph (113 km/h)
•Use more than one dissimilar spare tire and wheel at a time
•Use commercial car washing equipment
•Use snow chains on the end of the vehicle with the dissimilar spare
tire and wheel
The usage of a full-size dissimilar spare tire and wheel assembly can lead
to impairment of the following:
•Handling, stability and braking performance
•Comfort and noise
•Ground clearance and parking at curbs
•Winter weather driving capability
•Wet weather driving capability
•All-wheel driving capability (if applicable)
•Load leveling adjustment (if applicable)
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When driving with the full-size dissimilar spare tire and wheel assembly,
additional caution should be given to:
•Towing a trailer
•Driving vehicles equipped with a camper body
•Driving vehicles with a load on the cargo rack
Drive cautiously when using a full-size dissimilar spare tire and wheel,
and seek service as soon as possible.
Tire Change Procedure
WARNING:When one of the front wheels is off the ground, the
transmission alone will not prevent the vehicle from moving or
slipping off the jack, even if the transmission selector lever is in
positionP.
WARNING:To help prevent the vehicle from moving when you
change a tire, be sure to place the transmission selector lever in
positionP, set the parking brake and block (in both directions) the
wheel that is diagonally opposite (other side and end of the vehicle) to
the tire being changed.
WARNING:Never get underneath a vehicle that is supported
only by a jack. If the vehicle slips off the jack, you or someone
else could be seriously injured.
WARNING:Do not attempt to change a tire on the side of the
vehicle close to moving traffic. Pull far enough off the road to
avoid the danger of being hit when operating the jack or changing the
wheel.
WARNING:Always use the jack provided as original equipment
with your vehicle. If using a jack other than the one provided as
original equipment with your vehicle, make sure the jack capacity is
adequate for the vehicle weight, including any vehicle cargo or
modifications.
Wheels and Tires123
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