Page 97 of 298

Downloaded from www.Manualslib.com manuals search engine A normal filter requires periodicreplacement. The diesel particulate filteron your vehicle requires periodicregeneration to maintain its correctfunction. Your vehicle will carry out thisprocess automatically.
If your journeys meet one of the followingconditions:
•You drive only short distances.
•You frequently switch the ignition onand off.
•Your journeys contain a high level ofacceleration and deceleration.
You must carry out occasional trips withthe following conditions to assist theregeneration process:
•Drive your vehicle in more favorableconditions, which you will find at highervehicle speeds in normal driving, on amain road or freeway for a minimumof 20 minutes. This drive may includeshort stops that will not affect theregeneration process.
•Avoid prolonged idling and alwaysobserve speed limits and roadconditions.
•Do not switch the ignition off.
•Select a suitable gear to ideallymaintain engine speed between 1500and 3000 RPM.
SWITCHING OFF THE ENGINE
Vehicles With a Turbocharger
WARNING
Do not switch the engine off when itis running at high speed. If you do, theturbocharger will continue runningafter the engine oil pressure has droppedto zero. This will lead to prematureturbocharger bearing wear.
Release the accelerator pedal. Wait untilthe engine has reached idle speed and thenswitch it off.
95B-MAX (CB2) Vehicles Built From: 25-06-2012, Vehicles Built Up To: 31-12-2013Starting and Stopping the Engine
Page 101 of 298

Downloaded from www.Manualslib.com manuals search engine FUEL QUALITY - GASOLINE
WARNINGS
Do not mix gasoline with oil, dieselor other liquids. This could cause achemical reaction.
Do not use leaded gasoline orgasoline with additives containingother metallic compounds (e.g.manganese-based). They could damagethe emission system.
Note:We recommend that you use onlyhigh quality fuel.
Note:We do not recommend the use ofadditional additives or other enginetreatments for normal vehicle use.
Use minimum 95 octane unleadedgasoline that meets the specificationdefined by EN 228 or the equivalentnational specification.
Your vehicle is suitable for use with ethanolblends up to 10% (E5 and E10).
Long-Term Storage
Most gasoline contains ethanol. Werecommend that you fill the fuel tank withfuel that does not contain ethanol if youintend to store your vehicle for more thantwo months. Alternatively, we recommendthat you seek advice from an authorizeddealer.
FUEL QUALITY - DIESEL
WARNINGS
Do not mix diesel with oil, gasolineor other liquids. This could cause achemical reaction.
Do not add kerosene, paraffin orgasoline to diesel. This could causedamage to the fuel system.
WARNINGS
Use diesel that meets thespecification defined by EN 590 orthe relevant national specification.
Note:We recommend that you use onlyhigh quality fuel.
Note:We do not recommend the use ofadditional additives or other enginetreatments for normal vehicle use.
Note:We do not recommend the use ofadditional additives to prevent fuel waxing.
Long-Term Storage
Most diesel fuels contain biodiesel. Werecommend that you fill the fuel tank withfuel that does not contain biodiesel if youintend to store your vehicle for more thantwo months. Alternatively, we recommendthat you seek advice from your dealer.
RUNNING OUT OF FUEL
Avoid running out of fuel because thissituation may have an adverse effect onpowertrain components.
If you have run out of fuel:
•You may need to cycle the ignition fromoff to on several times after refuelingto allow the fuel system to pump thefuel from the tank to the engine. Onrestarting, cranking time will take a fewseconds longer than normal. Withkeyless ignition, just start the engine.Crank time will be longer than usual.
•Normally, adding 1 gallon (4.6 liters) offuel is enough to restart the engine. Ifyour vehicle is out of fuel and on asteep grade, more fuel may be required.
99B-MAX (CB2) Vehicles Built From: 25-06-2012, Vehicles Built Up To: 31-12-2013Fuel and Refueling
Page 129 of 298

Downloaded from www.Manualslib.com manuals search engine Note:Unhitch the trailer.
1.Remove the protecting cap. Press thecap into the key bow. Insert the key andunlock.
2.Hold the tow ball arm. Pull thehandwheel out, turn it clockwiseagainst the stop.
3.Remove the tow ball arm.
4.Release the handwheel.
When unlocked in this way, the tow ballarm can be reinserted at any time.
Driving Without a Trailer
WARNING
Never unlock the tow ball arm withthe trailer attached.
Remove the tow ball arm. Insert the pluginto its seat (1).
Maintenance
WARNING
Remove the tow ball arm andprotect the seat with the plug beforesteam cleaning your vehicle.
Keep the system clean. Periodicallylubricate bearings, sliding surfaces, andlocking balls with resin-free grease or oiland the lock with graphite.
In case of loss, replacement keys areavailable from the manufacturer by statingthe number on the lock cylinder.
TOWING POINTS
WARNING
The towing eye has a left-handthread. Turn it counterclockwise toinstall it. Make sure that the towingeye is fully tightened.
Front Towing Eye
Space is provided in the spare wheel well.
You must carry the towing eye in yourvehicle at all times.
Remove the cover and install the towingeye.
127B-MAX (CB2) Vehicles Built From: 25-06-2012, Vehicles Built Up To: 31-12-2013Towing
Page 138 of 298

Downloaded from www.Manualslib.com manuals search engine Circuits protectedFuse ratingFuse
Passenger's compartment fuse box supply (battery)60 A5
Body control module30 A6
Passenger's compartment fuse box supply (ignition)60 A7
Glow plugs60 A8
DPS6 module50 A8
Heated windshield40 A9
Heated windshield40 A10
Starter relay30 A11
High beam left-hand relay10 A12
High beam right-hand relay10 A13
Run on pump15 A14
Ignition coil20 A15
Powertrain control module, high and low cooling fan15 A16
Heated oxygen sensors (gasoline engines)15 A17
Power supply module (diesel engines)20 A17
Not used-18
Air condition controller7.5A19
Not used-20
Not used-21
Lighting control battery supply15 A22
Front fog lamps15 A23
Direction indicators15 A24
Exterior lighting left-hand side15 A25
Exterior lighting right-hand side15 A26
Powertrain control module7.5 A27
Anti-lock braking system, electronic stability program20 A28
Air conditioning clutch10 A29
136B-MAX (CB2) Vehicles Built From: 25-06-2012, Vehicles Built Up To: 31-12-2013Fuses
Page 147 of 298

Downloaded from www.Manualslib.com manuals search engine Circuits protectedFuse ratingFuse
Body control module30 A6
Passenger compartment fuse box supply (ignition)60 A7
Glow plugs (Diesel engines)60 A8DPS6 module50 A
Heated windshield left-hand side40 A9
Heated windshield right-hand side40 A10
Starter relay30 A11
High beam left-hand relay10 A12
High beam right-hand relay10 A13
Run on pump15 A14
Ignition coil20 A15
Powertrain control module15 A16High and low cooling fan
Heated oxygen sensors (gasoline engines)15 A17
Power supply module (diesel engines)20 A17
Not used-18
Air conditioning controller7.5A19
Not used-20
Not used-21
Lighting control battery supply20 A22
Front fog lamps15 A23
Direction indicators15 A24
Exterior lighting left-hand side15 A25
Exterior lighting right-hand side15 A26
Powertrain control module7.5 A27
Anti-lock brake system20 A28Stability assist
Air conditioning clutch10 A29
145B-MAX (CB2) Vehicles Built From: 25-06-2012, Vehicles Built Up To: 31-12-2013Fuses
Page 154 of 298

Downloaded from www.Manualslib.com manuals search engine GENERAL INFORMATION
Have your vehicle serviced regularly to helpmaintain its roadworthiness and resalevalue. There is a large network of Fordauthorized repairers that are there to helpyou with their professional servicingexpertise. Authorized repairers are bestqualified to service your vehicle properlyand expertly, with a wide range of highlyspecialized tools.
In addition to regular servicing, werecommend that you carry out thefollowing checks.
WARNINGS
Switch the ignition off beforetouching or attempting adjustmentof any kind.
Do not touch the electronic ignitionsystem parts after you have switchedthe ignition on or when the engine isrunning. The system operates at highvoltage.
Keep your hands and clothing clearof the engine cooling fan. Undercertain conditions, the fan maycontinue to run for several minutes afteryou have switched the engine off.
Make sure that you fit filler capssecurely after carrying outmaintenance checks.
Daily Checks
•Exterior lamps.
•Interior lamps.
•Warning lamps and indicators.
Check When Refueling
•Engine oil level. See Engine Oil Check(page 157).
•Brake fluid level. See Brake andClutch Fluid Check (page 159).
•Washer fluid level. See Washer FluidCheck (page 159).
•Tire pressures (when cold). SeeTechnical Specifications (page 183).
•Tire condition. See Wheels and Tires(page 174).
Monthly Checks
•Engine coolant level (engine cold). SeeEngine Coolant Check (page 158).
•Pipes, hoses and reservoirs for leaks.
•Air conditioning operation.
•Parking brake operation.
•Horn operation.
•Tightness of lug nuts. See TechnicalSpecifications (page 183).
OPENING AND CLOSING THE
HOOD
Opening the Hood
1.Pull the hood release handle.
152B-MAX (CB2) Vehicles Built From: 25-06-2012, Vehicles Built Up To: 31-12-2013Maintenance
Page 156 of 298
Downloaded from www.Manualslib.com manuals search engine UNDER HOOD OVERVIEW - 1.0L ECOBOOST™
Engine coolant reservoir*: See Engine Coolant Check (page 158).A
Brake and clutch fluid reservoir (right-hand drive)*: See Brake and ClutchFluid Check (page 159).B
Engine oil filler cap*: See Engine Oil Check (page 157).C
Battery: See Changing the 12V Battery (page 159).D
Brake and clutch fluid reservoir (left-hand drive)*: See Brake and Clutch FluidCheck (page 159).E
Engine compartment fuse box. See Fuses (page 134).F
Windshield and rear window washer fluid reservoir: See Washer Fluid Check(page 159).G
Air cleaner: No maintenance necessary.H
Engine oil dipstick*: See Engine Oil Check (page 157).I
* The filler caps and the engine oil dipstick are colored for easy identification.
154B-MAX (CB2) Vehicles Built From: 25-06-2012, Vehicles Built Up To: 31-12-2013Maintenance
Page 157 of 298
Downloaded from www.Manualslib.com manuals search engine UNDER HOOD OVERVIEW - 1.4L DURATEC-16V (SIGMA)/1.6L
DURATEC-16V TI-VCT (SIGMA)
Engine coolant reservoir*: See Engine Coolant Check (page 158).A
Brake and clutch fluid reservoir (right-hand drive)*: See Brake and ClutchFluid Check (page 159).B
Engine oil filler cap*: See Engine Oil Check (page 157).C
Battery: See Changing the 12V Battery (page 159).D
Brake and clutch fluid reservoir (left-hand drive)*: See Brake and Clutch FluidCheck (page 159).E
Engine compartment fuse box. See Fuses (page 134).F
Windshield and rear window washer fluid reservoir: See Washer Fluid Check(page 159).G
Air cleaner: No maintenance necessary.H
Engine oil dipstick*: See Engine Oil Check (page 157).I
* The filler caps and the engine oil dipstick are colored for easy identification.
155B-MAX (CB2) Vehicles Built From: 25-06-2012, Vehicles Built Up To: 31-12-2013Maintenance