165
WARNING
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DASHBOARD
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SAFETY
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CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
Make sure that the highly
corrosive brake fluid does not
drip onto the paintwork; if it
does, wash it off immediate-
ly with water.
Brake fluid is poisonous and
highly corrosive. In the event
of accidental contact, wash the parts
involved immediately with neutral
soap and water, then rinse thor-
oughly. Call the doctor immediately
if the fluid is swallowed.
WARNING
The symbol πon the con-
tainer indicates synthetic
brake fluid, distinguishing it from the
mineral kind. Using mineral fluids ir-
reversibly damages the special brak-
ing system rubber seals.
WARNING
POWER STEERING FLUID
With the vehicle on level ground, engine not
running and cold, check whether the oil lev-
el in the tank is between the MINand
MAXmarks on the tank fig. 12 and
fig. 13.
If oil is hot the level can also exceed the
MAXmark.
If required, top up with oil having the same
characteristics of the oil present in the sys-
tem.
fig. 12 - 90 Multijet versionsF0P0150mfig. 13 - 120 - 130 -
165 Multijet versionsF0P0151m
Power steering oil consump-
tion is extremely low. If the
fluid level needs topping up
again after a short period of
time, have the system checked for leak-
age at a Fiat Dealership.
Do not allow the power
steering fluid to touch the
hot parts of the engine: it is inflam-
mable.
WARNING
For the van outfitting it is
recommended to replace the
brakes liquid every two years.
WARNING
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WARNING
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INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
IMPORTANT A battery which is kept at
a charge of less than 50% (optical indica-
tor with dark colour without green area
in the middle) for any length of time will
be damaged by sulphation leading to a re-
duction in cranking power.
Moreover, this might lead to a higher risk
of the battery electrolyte freezing (this
may even occur at -10° C). If the vehicle
is inactive for a long period of time, refer
to “Vehicle inactivity”, in section “Correct
use of the vehicle”.
If after buying the vehicle, you want to in-
stall electric accessories which require
permanent electric supply (alarm, etc.)
contact Fiat Dealership whose qualified
personnel, in addition to suggesting the
most suitable devices, will evaluate the
overall electric absorption, checking
whether the vehicle’s electric system is ca-
pable of withstanding the load required,
or whether it should be integrated with
a more powerful battery. USEFUL ADVICE FOR
LENGTHENING THE LIFE OF
YOUR BATTERY
To avoid draining your battery and length-
en its life, observe the following indica-
tions:
❒when you park the vehicle, ensure the
doors, tailgate and bonnet are closed
properly, the ceiling lights must be off;
❒turn the ceiling lights off. The vehicle
however, is provided with an automat-
ic system for switching off internal
lights;
❒do not keep accessories (e.g. sound sys-
tem, hazard lights, etc.) switched on for
a long time when the engine is not run-
ning;
❒ before performing any operation on the
electrical system, disconnect the bat-
tery negative cable;
❒battery terminals shall always be per-
fectly tightened.
When working on the bat-
tery or near it, always wear
the proper goggles.
WARNINGIn fact, since these devices continue ab-
sorbing energy even when the ignition key
is off, they gradually run down the battery.
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INDEX
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OF THE
VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
❒Spraying of plastic parts, with a protec-
tive function in the more exposed
points: underdoor, inner fender parts,
edges, etc;
❒ Use of “open” boxed sections to pre-
vent condensation and pockets of mois-
ture from triggering rust inside.
BODY AND UNDERBODY
WARRANTY
Your vehicle is covered by warranty
against perforation due to rust of any orig-
inal element of the structure or body.
For the general terms of this warranty, re-
fer to Fiat Warranty Booklet.
ADVICE FOR PRESERVING THE
BODYWORK
Paintwork
The paintwork is not only to make your
vehicle look attractive but also to protect
the steel.
In the case of deep scrapes or scores, you
are advised to have the necessary touching
up carried out immediately to avoid the for-
mation of rust. For touching up use only
original products (see “Bodywork paint
identification plate” in section “Technical
specifications”).
BODYWORK
PROTECTION FROM
ATMOSPHERIC AGENTS
The main causes of corrosion are the fol-
lowing:
❒ atmospheric pollution;
❒ salty air and humidity (coastal areas, or
hot humid climates);
❒ seasonal environment conditions.
Not to be underestimated is also the abra-
sive action of wind-borne atmospheric
dust and sand and mud and gravel raised
by other vehicles.
On your vehicle, Fiat implemented the
best manufacturing technologies to effec-
tively protect the bodywork against cor-
rosion.
These are the most important:
❒ Painting products and systems which
give the vehicle particular resistance to
corrosion and abrasion;
❒ Use of galvanised (or pretreated) steel
sheets, with high resistance to corro-
sion;
❒ Spraying the underbody, engine com-
partment, wheelhouse internal parts
and other parts with highly protective
wax products; SPRAY NOZZLES
Windscreen wiper fig. 18
If the jet of fluid is inadequate, firstly check
that there is fluid in the reservoir: see
“Checking fluid levels” in this section).
Then check that the nozzle holes are not
clogged, if necessary use a needle.
The windscreen jets are directed by ad-
justing the angle of the nozzles.
Fluid jets shall be directed at about
1/3height from the window upper edge.
Rear window
(rear window washer)
The rear window wiper nozzle is located
in the rear window wiper blade.
fig. 18F0P0163m
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SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
Normal paint maintenance consists in
washing at intervals depending on the con-
ditions and environment of use. For exam-
ple, in highly polluted areas, or if the roads
are sprayed with salt, it is wise to wash the
vehicle more frequently.
To correctly wash the vehicle:
❒ remove the aerial from the roof to pre-
vent damage to it if the vehicle is
washed in an automatic system;
❒ wash the body using a low pressure jet
of water;
❒ wipe a sponge with a slightly soapy so-
lution over the bodywork, frequently
rinsing with the sponge;
❒ rinse well with water and dry with a jet
of air or a chamois leather.
When drying, take particular care with the
less visible parts like door surrounds, bon-
net and around the headlights where wa-
ter may stagnate. The vehicle should not
be taken to a closed area immediately, but
left in the open so that residual water can
evaporate.Do not wash the vehicle after it has been
parked in the sun or while the bonnet is
hot: it could take the shine off the paint.
Outside plastic parts must be cleaned fol-
lowing the usual vehicle washing proce-
dure.
Where possible, do not park under trees;
the resinous substance many species re-
lease give the paint a dull appearance and
increase the possibility of triggering rust
processes.
IMPORTANT Bird droppings must be
washed off immediately and thoroughly as
the acid they contain is particularly ag-
gressive.
Detergents cause water pollu-
tion. Therefore the engine
compartment should be
washed in areas equipped for
collecting and purifying the liquid used
in the washing process.
Windows
Use specific window cleaner product. Use
also clean cloths to avoid scratching the
glass or damaging the transparency.
IMPORTANT The inside of the
rearscreen should be wiped gently with a
cloth in the direction of the filaments to
avoid damaging the heating device.
Engine compartment
At the end of the winter the engine com-
partment should be carefully washed,
without directing the jet against electron-
ic control units. Contact a specialised
workshop to have this done.
IMPORTANT The vehicle should be
washed with the engine cold and the ig-
nition key at S. After washing make sure
that the various protections (e.g. rubber
caps and various covers) have not been
damaged or removed.
Front headlights
IMPORTANT Never use aromatic sub-
stances (e.g.: petrol) or ketones (e.g.: ace-
tone) for cleaning front headlight plastic
lens.
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IDENTIFICATION DATA ................................................. 176
ENGINE CODES - BODY WORK VERSIONS .............. 179
ENGINE .................................................................................. 182
FUEL FEED/IGNIT ION ....................................................... 183
TRANSMISSION .................................................................. 183
BRAKES .................................................................................. 184
SUSPENSIO NS ......................................................................184
STEERIN G ..............................................................................184
WHEELS ................................................................................. 185
DIMENSIO NS ....................................................................... 188
SIZE OF LOADING CO MPARTMENT ..........................192
PERFORMA NCE .................................................................. 192
WEIGHTS AND T OWABLE LOADS ............................. 193
CAPACIT IES .......................................................................... 204
FLUIDS AND LU BRICANTS .............................................205
FUEL CONSUMPT ION ...................................................... 207
CO2EMISSIO NS ..................................................................2
T T E E C C H H N N I I C C A A L L S S P P E E C C I I F F I I C C A A T T I I O O N N S S
VEHICLE MAINTENANCE
IN AN EMERGENCY
CORRECT USE OF THE
VEHICLE
SAFETY DEVICES
DASHBOARD AND CONTROLS
INDEX
WARNING LIGHTS ANDMESSAGES
175
TECHNICALSPECIFICATIONS
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10
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WARNING
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INDEX
DASHBOARD
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SAFETY
DEVICES
CORRECT USE
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VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
Engine code
9HU
9H07
ENGINE CODES - BODYWORK VERSIONS
Description
Combi - Short wheelbase
Combi - Short wheelbase
Combi - Long wheelbase
Combi - Long wheelbase
Combi - Long wheelbase - Improved capacity
Van - Short wheelbase - Low roof - 10 Q
Van - Short wheelbase - Low roof - 12 Q
Van - Long wheelbase - Low roof - 12 Q
Van - Long wheelbase - High roof - 12 Q
Flatbed - Long wheelbase - 12 Q
Combi - Short wheelbase - Cat. N1
Combi - Long wheelbase - Cat. N1
Combi - Long wheelbase
Van - Short wheelbase
Van - Long wheelbase
Van - Short wheelbase - 10Q
Van - Short wheelbase - 12Q
Van - Long wheelbase - 12 QBody version
270XXA1A AA
270XX1A AA2 (*)
270XXA1A AB
270XXA1A AB1 (*)
270XXA1A AAL
270XXA1A ABL
270KXA1A ABL
270ZXA1A ZA
270ZXA1A WA
270ZXA1A WAL
270ZXA1A ZA
270ZXA1A ZA
270ZXA1A ZA
270ZXA1A ZA
270ZXH1A CZL (*)
270ZXH1A ZC (*)
270ZXH1A ZCL (*)
270ZXH1A ZA (*)
270ZXH1A WA (*)
270ZXH1A WAL (*)
Seats
5 / 6
8 / 9
5 / 6
8 / 9
8 / 9
2 / 3
2 / 3
2 / 3
2 / 3
2 / 3
5 / 6
5 / 6
5 / 6
5 / 6
5 / 6
2 / 3
2 / 3
2 / 3
Engine
90 Multijet
(Euro 4)
90 Multijet
(Euro 5)
(*) Versions with DPF
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IN AN
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VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
Engine
120 Multijet
130 Multijet
(*) Versions with DPF
Seats
5 / 6
8 / 9
5 / 6
8 / 9
8 / 9
2 / 3
2 / 3
2 / 3
2 / 3
2 / 3
5 / 6
5 / 6
2 / 3
2 / 3
2 / 3
2 / 3
2 / 3
5 / 6
5 / 6
8 / 9
8 / 9
5 / 6
5 / 6
8 / 9
8 / 9
8 / 9
5 / 6
5 / 6
2 / 3
2 / 3
2 / 3
2 / 3
2 / 3 Engine code
RHK
RH02Description
Combi - Short wheelbase
Combi - Short wheelbase
Combi - Long wheelbase
Combi - Long wheelbase
Combi - Long wheelbase - Improved capacity
Van - Short wheelbase - Low roof - 10 Q
Van - Short wheelbase - Low roof - 12 Q
Van - Long wheelbase - Low roof - 12 Q
Van - Long wheelbase - High roof - 12 Q
Flatbed - Long wheelbase - 12 Q
Combi - Short wheelbase - Cat. N1
Combi - Long wheelbase - Cat. N1
Van - Short wheelbase - 10 Q
Van - Short wheelbase - 12 Q
Van - Long wheelbase - 12 Q
Van - Long wheelbase - High roof 12 Q
Flatbed - Long wheelbase - 12 Q
Combi - Short wheelbase - 10 Q
Combi - Long wheelbase - 10 Q
Combi - Short wheelbase - 10 Q
Combi - Long wheelbase - 10 Q
Combi - Short wheelbase - 10 Q - Cat. N1
Combi - Long wheelbase - 10 Q - Cat. N1
Combi - Short wheelbase
Combi - Long wheelbase
Combi - Long wheelbase
Combi - Long wheelbase - High roof
Van - Short wheelbase
Van - Long wheelbase
Van - Short wheelbase - Low roof 10Q
Van - Short wheelbase - Low roof 12Q
Van - Long wheelbase - High roof 12Q
Van - Long wheelbase - High roof 12Q
Combi - Cat. N1
Body version
270XXC1B AA
270XXC1B AA2 (*)
270XXC1B AB
270XXC1B AB1 (*)
270XXC1B AAL
270XXC1B AAL2 (*)
270XXC1B ABL
270XXC1B ABL3 (*)
270KXC1B ABL
270KXC1B ABL4 (*)
270ZXC1B ZA
270ZXC1B WA
270ZXC1B WAL
270ZXC1B WBL
270YXA1A ZAL
270ZXA1A ZC
270ZXA1A ZCL
270ZXF1B ZA (*)
270ZXF1B WA (*)
270ZXF1B WAL (*)
270ZXF1B WBL (*)
270YXF1B WAL (*)
270XXF1B AA1 (*)
270XXF1B AAL1 (*)
270KXF1B AB1 (*)
270KXF1B AB2 (*)
270ZXF1B ZC (*)
270ZXF1B ZCL (*)
270KXL1B AB (*)
270KXL1B ABL (*)
270KXL1B ABL1 (*)
270XXL1B WCLT (*)
270ZXL1BZC (*)
270ZXL1BZCL (*)
270ZXL1BZA (*)
270ZXL1BWA (*)
270ZXL1BWAL (*)
270ZXL1BWBL (*)
270YXL1BWAL (*)
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CORRECT USE
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IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
Engine
165 Multijet
Seats
2 / 3
2 / 3
2 / 3
5 / 6
5 / 6
8 / 9
8 / 9
8 / 9
2 / 3
2 / 3
2 / 3
2 / 3
2 / 3
5 / 6
5 / 6 Engine code
RHHDescription
Van - Long wheelbase - Low roof - 12 Q
Van - Long wheelbase - High roof - 12 Q
Flatbed - Long wheelbase - 12 Q
Combi - Short wheelbase - Cat. N1
Combi - Long wheelbase - Cat. N1
Combi - Short wheelbase
Combi - Long wheelbase
Combi - Long wheelbase - Improved capacity
Van - Short wheelbase - Low roof - 10 Q
Van - Short wheelbase - Low roof - 12 Q
Van - Long wheelbase - Low roof - 12 Q
Van - Long wheelbase - High roof - 12 Q
Flatbed - Long wheelbase - 12 Q
Combi - Short wheelbase - Cat. N1
Combi - Long wheelbase - Cat. N1
Body version
270ZXD1B WAL
270ZXD1B WBL
270YXD1B ZAL
270ZXD1B ZC
270ZXD1B ZCL
270KXG1B AB
270KXG1B ABL
270KXG1B ABL1
270ZXG1B ZA
270ZXG1B WA
270ZXG1B WAL
270ZXG1B WBL
270YXG1B WAL
270ZXG1B ZC
270ZXG1B ZCL
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