TIREFIT Usage Precautions
Replace the TIREFIT Sealant Bottle (1) and SealantHose (6) prior to the expiration date (printed on the
bottle label) to assure optimum operation of the
system. Refer to “Sealing a Tire with TIREFIT” sec-
tion (F) “Sealant Bottle and Hose Replacement”.
The Sealant Bottle (1) and Sealant Hose (6) are a one tire application use. After each use, always replace
these components immediately at an authorized
dealer.
When the TIREFIT sealant is in a liquid form, clean water, and a damp cloth will remove the material
from the vehicle or tire and wheel components.
Once the sealant dries, it can easily be peeled off and
properly discarded.
For optimum performance, make sure the valve stem on the wheel is free of debris before connecting the
TIREFIT kit.
You can use the TIREFIT air pump to inflate bicycle tires. The kit also comes with two needles, located in
the Accessory Storage Compartment (on the bot-
tom of the air pump) for inflating sport balls, rafts, or
similar inflatable items. However, use only the Air
Pump Hose (7) and make sure the Mode Select Knob
(5) is in the Air Mode when inflating such items to
avoid injecting sealant into them. The TIREFIT Seal- ant is only intended to seal punctures less than 6 mm
diameter in the tread of your vehicle.
Do not lift or carry the TIREFIT kit by the hoses.
WARNING!
Do
not attempt to seal a tire on the
side of the vehicle close to traffic . Pull
far enough off the road to avoid the danger of
being hit when using the TIREFIT kit .
Do not use TIREFIT or drive the vehicle under
the following circumstances:
– If the puncture in the tire tread is approxi-
mately 6 mm or larger.
– If the tire has any sidewall damage.
– If the tire has any damage from driving with
extremely low tire pressure.
– If the tire has any damage from driving on a
flat tire.
– If the wheel has any damage.
– If you are unsure of the condition of the tire or
the wheel.
Keep TIREFIT away from open flame or heat
source.
(Continued)
258
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ARETECHNICAL
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CavityCar-
tridge Fuse Mini-
Fuse Description
F157 10 Amp
Red Transfer Case Mod-
ule – For Versions/
Markets, Where Pro- vided
F158 10 Amp
Red Active Hood Module
– For Versions/
Markets, Where Pro-
vided
F159 10 Amp
Red Spare
F160 20 Amp
Yellow Interior Lights
F161 20 Amp
Yellow Horn
F162 50 Amp
Red Cabin Heater #1/
Vacuum Pump – For Versions/Markets,Where Provided
F163 50 Amp
Red Cabin Heater #2 –
For Versions/Markets,
Where Provided
F164 25 Amp
Natural Powertrain Auto
Shutdown
F165 20 Amp
Yellow Powertrain Shutdown
Cavity Car-
tridge Fuse Mini-
Fuse Description
F166 20 Amp
Yellow Spare
F167 30 Amp
Green Powertrain Shutdown
F168 10 Amp
Red Air Conditioner
Clutch
F169 40 Amp
Green Emissions – Partial
Zero Emissions Ve- hicle Motor
F170 15 Amp
Blue Emissions – Partial
Zero Emissions Ve- hicle Actuators
F172 20 Amp
Yellow Spare
F173 25 Amp
Natural Anti Lock Brake
Valves
F174 20 Amp
Yellow Siren – For Versions/
Markets, Where Pro- vided
F175 30 Amp
Green Spare
F176 10 Amp
Red Powertrain Control
Modules
274
KNOWING YOUR
VEHICLE
SAFETY
STARTING AND
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MESSAGES
IN AN
EMERGENC
Y
SERVICING AND
C
ARETECHNICAL
SPECIFICATIONSCONTENTS
Thousands Of Kilometers24 48 72 96 120 144 168 192
Months 12 24 36 48 60 72 84 96
Visually inspect the condition of accessory drive belt/s.
Check exhaust gas emissions.
Check the parking brake lever stroke and adjust it, if
necessary.
Check engine management system operation (via
diagnostic socket).
Change the automatic transmission fluid and filter (*).
Replace spark plugs (2.4L engine).
Replace spark plugs (3.6L engine).
Replace air filter cartridge.
Change engine oil and replace oil filter (**).
Change brake fluid (or every 24 months).
Replace pollen filter.
Replace rear drive assembly (RDA) fluid (for
versions/markets, where provided).
Replace power transfer unit (PTU) fluid (for
versions/markets, where provided).
(**) The oil and oil filter replacement must be carried out when indicated by a warning light or message on the
instrument panel, or in any case every 12 months.
NOTE: Flush and replace the engine coolant 240,000 km or 10 Years.
285
KNOWING
YOUR
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AND
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LIGHTS
AND
MESSAGES
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EMERGENCY
SERVICING
AND
C
ARETECHNICAL
SPECIFICATIONSCONTENTS
Periodic Checks
Every1,000 km or before long journeys, check and, if
necessary, restore:
engine coolant;
brake fluid;
windshield washer fluid level;
power steering fluid;
tire inflation pressure and condition;
operation of lighting system (headlights, direction indicators, hazard warning lights, etc.);
operation of windshield washer/wiper system and positioning/wear of windshield/rear window wiper
blades.
Every 3,000 km, check and top up, if required, the
engine oil level.
Heavy-Duty Use Of The Car
If the car is used mainly under one of the following
conditions:
towing a trailer or caravan;
dusty roads;
short, repeated journeys (less than 7-8 km) at sub- zero outside temperatures; engine often idling or driving long distances at low
speeds or long periods of idleness.
You should perform the following inspections more
frequently than shown on the Scheduled Servicing Plan:
check front disc brake pad conditions and wear;
check cleanliness of hood and trunk locks, cleanli- ness and lubrication of linkage;
visually inspect conditions of: engine, transmission, pipes and hoses (exhaust - fuel system - brakes) and
rubber elements (boots - sleeves - bushes - etc.);
check battery charge and battery fluid level (electro- lyte);
visually inspect condition of the accessory drive belts;
check and, if necessary, change engine oil and replace oil filter;
check and, if necessary, replace pollen filter;
check and, if necessary, replace air cleaner.
MAINTENANCE SCHEDULE — DIESEL
ENGINE
Required Maintenance Intervals
Refer to the Maintenance Schedules on the following
pages for the required maintenance intervals.
286
KNOWING YOUR
VEHICLE
SAFETY
STARTING AND
DRIVING
WARNING LIGHTSAND
MESSAGES
IN AN
EMERGENCY
SERVICING AND
C
ARETECHNICAL
SPECIFICATIONSCONTENTS
Thousands Of Kilometers30 60 90 120 150 180
Months 24 48 72 96 120 144
Visually inspect the condition of the auxiliary drive belt.
Replace auxiliary drive belts.
Check timing belt conditions.
Replace the timing belt (*).
Replace fuel filter (Or at least change every 24 months).
Check the handbrake lever stroke and adjust it, if necessary
Replace air filter cartridge (Or at least change every 24 months).
Change engine oil and oil cartridge (or at least every 24 months)
(**) (***).
Change brake fluid (or every 24 months).
Change pollen filter.
Replace rear drive assembly (RDA) fluid (for versions/markets,
where provided).
Replace power transfer unit (PTU) fluid (for versions/markets,
where provided).
Change the automatic transmission fluid and filter if using your
vehicle for any of the following: police, taxi, fleet, or frequent
trailer towing.
Change the automatic transmission fluid and filter.
288
KNOWING YOUR
VEHICLE
SAFETY
STARTING AND
DRIVING
WARNING LIGHTSAND
MESSAGES
IN AN
EMERGENCY
SERVICING AND
C
ARETECHNICAL
SPECIFICATIONSCONTENTS
Heavy-Duty Use Of The Car
If the car is used mainly under one of the following
conditions:
towing a trailer or caravan;
dusty roads;
short, repeated journeys (less than 7-8 km) at sub-zero outside temperatures;
engine often idling or driving long distances at low speeds or long periods of idleness.
You should perform the following inspections more
frequently than shown on the Scheduled Servicing Plan:
check front disc brake pad conditions and wear;
check cleanliness of hood and trunk locks, cleanli- ness and lubrication of linkage;
visually inspect conditions of: engine, transmission, pipes and hoses (exhaust - fuel system - brakes) and
rubber elements (boots - sleeves - bushes - etc.);
check battery charge and battery fluid level (electro- lyte);
visually inspect condition of the accessory drive belts; check and, if necessary, change engine oil and replace
oil filter;
check and, if necessary, replace pollen filter;
check and, if necessary, replace air cleaner.
290
KNOWING YOUR
VEHICLE
SAFETY
STARTING AND
DRIVING
WARNING LIGHTSAND
MESSAGES
IN AN
EMERGENCY
SERVICING AND
C
ARETECHNICAL
SPECIFICATIONSCONTENTS
MAINTENANCE PROCEDURES
The pages that follow contain therequiredmainte-
nance services determined by the engineers who de-
signed your vehicle.
Besides those maintenance items specified in the fixed
maintenance schedule, there are other components
which may require servicing or replacement in the
future.
Failure to properly maintain your ve-
hicle or perform repairs and service when
necessary could result in more costly re-
pairs, damage to other components or negatively
impact vehicle performance. Immediately have
potential malfunctions examined by an autho-
rized dealership or qualified repair center.
Car maintenance should be done at a FIAT
Dealership. For routine and minor maintenance
operations you wish to carry out yourself, we do
recommend you have the proper equipment ,
genuine FIAT parts and the necessary fluids; do
not however carry out these operations if you
have no experience.
(Continued)(Continued)
Your vehicle has been built with improved fluids
that protect the performance and durability of
your vehicle and also allow extended mainte-
nance intervals. Do not use chemical flushes in
these components as the chemicals can damage
your engine, transmission, power steering or air
conditioning. Such damage is not covered by the
New Vehicle Limited Warranty. If a flush is needed
because of component malfunction, use only the
specified fluid for the flushing procedure.
ENGINE OIL
Checking Oil Level – Gasoline Engine
To assure proper engine lubrication, the engine oil
must be maintained at the correct level. Check the oil
level at regular intervals, such as every fuel stop.
The best time to check the engine oil level is about five
minutes after a fully warmed engine is shut off. Do not
check oil level before starting the engine after it has sat
overnight. Checking engine oil level when the engine is
cold will give you an incorrect reading.
Checking the oil while the vehicle is on level ground
and only when the engine is hot, will improve the
accuracy of the oil level readings. Maintain the oil level
between the range markings on the dipstick. Either the
range markings consist of a crosshatch zone marked
294
KNOWING YOUR
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WARNING LIGHTSAND
MESSAGES
IN AN
EMERGENCY
SERVICING AND
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ARETECHNICAL
SPECIFICATIONSCONTENTS
Engine Oil Viscosity – 2.0L Diesel Engine
For best performance and maximum protection under
all types of operating conditions, the manufacturer
recommends Fully Synthetic Low Ash 5W-30 engine
oils that meet the requirements of FIAT Qualification
9.55535-S1 and ACEA C2.
Change Engine Oil – Diesel Engine
Refer to the “Maintenance Schedule” for the proper
maintenance intervals.
Materials Added To Engine Oil
Do not add any supplemental materials, other than leak
detection dyes, to the engine oil. Engine oil is an
engineered product and its performance may be im-
paired by supplemental additives.
Disposing Of Used Engine Oil And Oil Filters
Care should be taken in disposing of used engine oil and
oil filters from your vehicle. Used oil and oil filters,
indiscriminately discarded, can present a problem to
the environment. Contact your authorizeddealer,
service station or governmental agency for advice on
how and where used oil and oil filters can be safely
discarded in your area.
ENGINE AIR CLEANER FILTER
Refer to the “Maintenance Schedule” for the proper
maintenance intervals.
WARNING!
The air induction system (air cleaner,
h
oses, etc .) can provide a measure of
protection in the case of engine backfire. Do not
remove the air induction system (air cleaner,
hoses, etc .) unless such removal is necessary for
repair or maintenance. Make sure that no one is
near the engine compartment before starting the
vehicle with the air induction system (air cleaner,
hoses, etc .) removed. Failure to do so can result in
serious personal injury.
Engine Air Cleaner Filter Selection
The quality of replacement engine air cleaner filters
varies considerably. Only high quality filters should be
used to assure most efficient service.
MAINTENANCE-FREE BATTERY
You will never have to add water, and periodic mainte-
nance is not required.
NOTE: The battery is stored in a compartment that
is located behind the left front fender and is accessible
through the wheel well. The wheel and tire assemble
do not need to be removed to access the compart-
ment. Remote battery terminals are located in the
engine compartment for jump-starting.
296
KNOWING YOUR
VEHICLE
SAFETY
STARTING AND
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WARNING LIGHTSAND
MESSAGES
IN AN
EMERGENCY
SERVICING AND
C
ARETECHNICAL
SPECIFICATIONSCONTENTS