2012 YAMAHA YZF-R6 ABS

TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS .......................................3-1
Immobilizer system .........................3-1
Main switch/steering lock ................3-2
Indicator lights and warning lights ..............................3-4
Multi-function meter unit .................3-8
Anti-theft alarm (optional) .............3-14
Handlebar switches ......................3-14
Clutch lever ...................................3-15
Shift pedal .....................................3-16
Brake lever ...................................3-16
Brake pedal ..................................3-17
Fuel tank cap ................................3-17
Fuel ...............................................3-18
Fuel tank breather hose and
overflow hose ............................3-19
Catalytic converters ......................3-19
Seats ............................................3-20
Helmet holding cable ....................3-21
Rear view mirrors .........................3-22
Adjusting the front fork ..................3-22
Adjusting the shock absorber assembly ...................................3-25 Luggage strap holders ................. 3-27
EXUP system ............................... 3-28
Sidestand ..................................... 3-28
Ignition circuit cut-off system ........ 3-29
FOR YOUR SAFETY –
PRE-OPERATION CHECKS ............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS ................................. 5-1
Starting the engine ......................... 5-1
Shifting ........................................... 5-2
Tips for reducing fuel consumption ............................... 5-3
Engine break-in .............................. 5-3
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT ................................... 6-1
Owner’s tool kit ............................... 6-2
Periodic maintenance chart for
the emission control system ....... 6-3
General maintenance and
lubrication chart .......................... 6-4
Removing and installing cowlings and panels .................................. 6-8
Checking the spark plugs ............. 6-12
Engine oil and oil filter cartridge ... 6-13
Coolant ......................................... 6-16
Air filter element ........................... 6-19 Checking the engine idling
speed ........................................ 6-19
Checking the throttle grip free play ........................................... 6-19
Valve clearance ........................... 6-20
Tires ............................................. 6-20
Cast wheels ................................. 6-22
Adjusting the clutch lever free
play ........................................... 6-23
Checking the brake lever free play ........................................... 6-23
Brake light switches ..................... 6-24
Checking the front and rear brake pads ........................ 6-24
Checking the brake fluid level ...... 6-25
Changing the brake fluid .............. 6-26
Drive chain slack .......................... 6-27
Cleaning and lubricating the drive chain .......................... 6-28
Checking and lubricating
the cables ................................. 6-29
Checking and lubricating the throttle grip and cable ......... 6-29
Checking and lubricating the brake and shift pedals ........ 6-30
Checking and lubricating
the brake and clutch levers ...... 6-30
Checking and lubricating the sidestand ............................ 6-31
Lubricating the swingarm pivots ........................................ 6-31U1JSE0E0.book Page 1 Wednesday, July 27, 2011 10:34 AM

DESCRIPTION
2-1
2
EAU10410
Left view1. Fuse box 2 (page 6-34)
2. Front fork spring preload adjusting bolt (page 3-22)
3. Front fork rebound damping force adjusting screw (page 3-22)
4. Shock absorber assembly spring preload adjusting ring (page 3-25)
5. Shock absorber assembly compression damping force adjusting bolt (for fast compression damping) (page 3-25)
6. Shock absorber assembly compression damping force adjusting bolt (for slow compression damping) (page 3-25)
7. Owner’s tool kit (page 6-2) 8. Shock absorber assembly rebo
und damping force adjusting screw
(page 3-25)
9. Shift pedal (page 3-16)
10.Engine oil filter cartridge (page 6-13)
11.Engine oil drain bolt (page 6-13)
12.Front fork compression damping force adjusting bolt (for fast compres- sion damping) (page 3-22)
13.Front fork compression damping force adjusting bolt (for slow com- pression damping) (page 3-22)
U1JSE0E0.book Page 1 Wednesday, July 27, 2011 10:34 AM

INSTRUMENT AND CONTROL FUNCTIONS
3-25
3
EAU42946
Adjusting the shock absorber
assembly This shock absorber assembly is
equipped with a spring preload adjust-
ing ring, a rebound damping force ad-
justing screw, a compression damping
force adjusting bolt (for fast compres-
sion damping) and a compression
damping force adjusting bolt (for slow
compression damping).NOTICE
ECA10101
To avoid damaging the mechanism,
do not attempt to turn beyond the
maximum or minimum settings.Spring preload
To increase the spring preload and
thereby harden the suspension, turn
the adjusting ring in direction (a). To de-
crease the spring preload and thereby
soften the suspension, turn the adjust-
ing ring in direction (b).●
Align the appropriate notch in the
adjusting ring with the position in-
dicator on the shock absorber.
●
Use the special wrench and the
extension bar included in the own-
er’s tool kit to make the adjust-
ment.Rebound damping force
To increase the rebound damping force
and thereby harden the rebound damp-
ing, turn the adjusting screw in direction
(a). To decrease the rebound damping
force and thereby soften the rebound
damping, turn the adjusting screw in di-
rection (b).
1. Spring preload adjusting ring
2. Position indicator
3. Extension bar
4. Special wrenchSpring preload setting:
Minimum (soft):1
Standard: 4
Maximum (hard):
9
1
4
32
1. Rebound damping force adjusting screwRebound damping setting:Minimum (soft):20 click(s) in direction (b)*
Standard: 16 click(s) in direction (b)*
Maximum (hard):
3 click(s) in direction (b)*
* With the adjusting screw fully turned in direction (a)
U1JSE0E0.book Page 25 Wednesday, July 27, 2011 10:34 AM

INSTRUMENT AND CONTROL FUNCTIONS
3-27
3range may not exactly match the spec-
ifications listed due to small differences
in production.
WARNING
EWA10221
This shock absorber assembly con-
tains highly pressurized nitrogen
gas. Read and understand the fol-
lowing information before handling
the shock absorber assembly.●
Do not tamper with or attempt to
open the cylinder assembly.
●
Do not subject the shock ab-
sorber assembly to an open
flame or other high heat source.
This may cause the unit to ex-
plode due to excessive gas
pressure.
●
Do not deform or damage the
cylinder in any way. Cylinder
damage will result in poor
damping performance.
●
Do not dispose of a damaged or
worn-out shock absorber as-
sembly yourself. Take the shock
absorber assembly to a Yamaha
dealer for any service.
EAU38961
Luggage strap holders There are six luggage strap holders,
four on the bottom of the passenger
seat and one on each passenger foot-
rest. To use the luggage strap holders on the passenger seat, remove the
passenger seat, unhook the straps
from the hooks, and then install the
seat with the straps hanging out from
under the passenger seat. (See page
3-20.)1. Luggage strap holder
2. Hook
1. Luggage strap holder
2
1
1
2
U1JSE0E0.book Page 27 Wednesday, July 27, 2011 10:34 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-6
6
19*Front fork Check operation and for oil leak-
age. √√√√
20 *Shock absorber as-
sembly Check operation and shock ab-
sorber for oil leakage. √√√√
21 *Rear suspension re-
lay arm and con-
necting arm
pivoting points Check operation.
√√√√
22 Engine oil Change.
Check oil level and vehicle for oil
leakage. √√√√√√
23 Engine oil filter car-
tridge
Replace.
√√√
24 *Cooling system Check coolant level and vehicle
for coolant leakage. √√√√√
Change with ethylene glycol anti- freeze coolant. Every 3 years
25 *Front and rear brake
switches
Check operation.
√√√√√√
26 Moving parts and
cables
Lubricate.
√√√√√
27 *Throttle grip Check operation.
Check throttle grip free play, and
adjust if necessary.
Lubricate cable and grip housing. √√√√√
28 *Lights, signals and
switches Check operation.
Adjust headlight beam.
√√√√√√
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)U1JSE0E0.book Page 6 Wednesday, July 27, 2011 10:34 AM

MOTORCYCLE CARE AND STORAGE
7-3
7
●
Never use compounds or other
special treatments to clean the tita-
nium muffler, as they will remove
the finish on the outer surface of
the muffler.
●
Even the smallest amounts of oil,
such as from oily towels or finger-
prints, will leave stains on the tita-
nium muffler, which can be
removed with a mild detergent.
●
Note that the thermally induced
discoloring of the portion of the ex-
haust pipe leading into the titanium
muffler is normal and cannot be re-
moved.
After cleaning 1. Dry the motorcycle with a chamois or an absorbing cloth.
2. Immediately dry the drive chain and lubricate it to prevent it from
rusting.
3. Use a chrome polish to shine chrome, aluminum and stainless-
steel parts. 4. To prevent corrosion, it is recom-
mended to apply a corrosion pro-
tection spray on all metal,
including chrome- and nickel-plat-
ed, surfaces.
5. Use spray oil as a universal clean- er to remove any remaining dirt.
6. Touch up minor paint damage caused by stones, etc.
7. Wax all painted surfaces.
8. Let the motorcycle dry completely before storing or covering it.
WARNING
EWA11131
Contaminants on the brakes or tires
can cause loss of control.●
Make sure that there is no oil or
wax on the brakes or tires.
●
If necessary, clean the brake
discs and brake linings with a
regular brake disc cleaner or ac-
etone, and wash the tires with
warm water and a mild deter-
gent. Before riding at higher
speeds, test the motorcycle’s
braking performance and cor-
nering behavior.
NOTICE
ECA10800
●
Apply spray oil and wax spar-
ingly and make sure to wipe off
any excess.
●
Never apply oil or wax to any
rubber and plastic parts, but
treat them with a suitable care
product.
●
Avoid using abrasive polishing
compounds as they will wear
away the paint.
TIP●
Consult a Yamaha dealer for ad-
vice on what products to use.
●
Washing, rainy weather or humid
climates can cause the headlight
lens to fog. Turning the headlight
on for a short period of time will
help remove the moisture from the
lens.
U1JSE0E0.book Page 3 Wednesday, July 27, 2011 10:34 AM

SPECIFICATIONS
8-2
8
2nd:2.000 (32/16)
3rd: 1.667 (30/18)
4th:
1.444 (26/18)
5th: 1.286 (27/21)
6th: 1.150 (23/20)
Chassis:Frame type:Diamond
Caster angle: 24.00 °
Trail:
97 mm (3.8 in)Front tire:Type:Tubeless
Size:
120/70 ZR17M/C (58W)
Manufacturer/model: BRIDGESTONE/BT016F F
Manufacturer/model: DUNLOP/Qualifier PT MRear tire:Type: Tubeless
Size: 180/55 ZR17M/C (73W)
Manufacturer/model:
BRIDGESTONE/BT016R F Manufacturer/model:
DUNLOP/Qualifier PT M
Loading:Maximum load:
186 kg (410 lb)
(Total weight of rider, passenger, cargo and
accessories)Tire air pressure (measured on cold
tires):Loading condition:0–90 kg (0–198 lb)
Front:250 kPa (2.50 kgf/cm², 36 psi)
Rear:
290 kPa (2.90 kgf/cm², 42 psi)
Loading condition: 90–186 kg (198–410 lb)
Front:250 kPa (2.50 kgf/cm², 36 psi)
Rear:
290 kPa (2.90 kgf/cm², 42 psi)
High-speed riding: Front:
250 kPa (2.50 kgf/cm², 36 psi)
Rear: 290 kPa (2.90 kgf/cm², 42 psi)Front wheel:Wheel type:
Cast wheel
Rim size: 17M/C x MT3.50Rear wheel:Wheel type:
Cast wheel Rim size:
17M/C x MT5.50
Front brake:Type:
Dual disc brake
Operation: Right hand operation
Specified brake fluid: DOT 4Rear brake:Type:Single disc brake
Operation: Right foot operation
Specified brake fluid:
DOT 4Front suspension:Type:Telescopic fork
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel: 115.0 mm (4.53 in)Rear suspension:Type:
Swingarm (link suspension)
Spring/shock absorber type: Coil spring/gas-oil damper
Wheel travel: 120.0 mm (4.72 in)Electrical system:Ignition system:TCI
U1JSE0E0.book Page 2 Wednesday, July 27, 2011 10:34 AM

INDEXAAir filter element .................................... 6-19
Anti-theft alarm (optional)...................... 3-14
Auxiliary light ......................................... 6-38BBattery................................................... 6-33
Brake and clutch levers, checking and lubricating ..................... 6-30
Brake and shift pedals,
checking and lubricating ..................... 6-30
Brake fluid, changing ............................ 6-26
Brake fluid level, checking .................... 6-25
Brake lever ............................................ 3-16
Brake lever free play, checking ............. 6-23
Brake light switches .............................. 6-24
Brake pedal ........................................... 3-17CCables, checking and lubricating .......... 6-29
Care ........................................................ 7-1
Catalytic converters .............................. 3-19
Clutch lever ........................................... 3-15
Clutch lever free play, adjusting ............ 6-23
Coolant.................................................. 6-16
Coolant temperature warning light .......... 3-5
Cowlings and panels, removing and installing ......................... 6-8DDimmer switch ...................................... 3-14
Drive chain, cleaning and lubricating .... 6-28
Drive chain slack ................................... 6-27EEngine break-in ....................................... 5-3
Engine idling speed, checking .............. 6-19
Engine oil and oil filter cartridge ............ 6-13 Engine stop switch................................ 3-15
Engine trouble warning light ................... 3-7
EXUP system ....................................... 3-28
FFront and rear brake pads, checking .... 6-24
Front fork, adjusting .............................. 3-22
Front fork, checking .............................. 6-32
Fuel....................................................... 3-18
Fuel consumption, tips for reducing........ 5-3
Fuel level warning light ........................... 3-4
Fuel tank breather hose and
overflow hose ..................................... 3-19
Fuel tank cap ........................................ 3-17
Fuses, replacing ................................... 6-34HHandlebar switches .............................. 3-14
Hazard switch ....................................... 3-15
Headlight bulb, replacing ...................... 6-35
Helmet holding cable ............................ 3-21
High beam indicator light ........................ 3-4
Horn switch ........................................... 3-15IIdentification numbers ............................ 9-1
Ignition circuit cut-off system ................ 3-29
Immobilizer system ................................. 3-1
Immobilizer system indicator light........... 3-7
Indicator lights and warning lights .......... 3-4LLicense plate light bulb, replacing ........ 6-38
Luggage strap holders .......................... 3-27MMain switch/steering lock........................ 3-2
Maintenance and lubrication, periodic .... 6-4 Maintenance,
emission control system ....................... 6-3
Matte color, caution ................................. 7-1
Model label .............................................. 9-1
Multi-function meter unit .......................... 3-8
NNeutral indicator light .............................. 3-4OOil level warning light .............................. 3-4PParking .................................................... 5-4
Part locations .......................................... 2-1
Pass switch ........................................... 3-14RRear view mirrors .................................. 3-22SSafety information ................................... 1-1
Seats ..................................................... 3-20
Shifting .................................................... 5-2
Shift pedal ............................................. 3-16
Shift timing indicator light ........................ 3-7
Shock absorber assembly, adjusting .... 3-25
Sidestand .............................................. 3-28
Sidestand, checking and lubricating...... 6-31
Spark plugs, checking ........................... 6-12
Specifications .......................................... 8-1
Starting the engine .................................. 5-1
Start switch............................................ 3-15
Steering, checking................................. 6-32
Storage.................................................... 7-4
Supporting the motorcycle .................... 6-39
Swingarm pivots, lubricating ................. 6-31TTail/brake light ....................................... 6-37
U1JSE0E0.book Page 1 Wednesday, July 27, 2011 10:34 AM