2012 YAMAHA YFZ450R Owners Manual

10-2
10
Type:SAE 5W-30, 10W-30, 10W-40, 15W-40, 20W-40 or 20W-
50
Recommended engine oil grade: API service SG type or higher, JASO standard MA
Engine oil quantity: Without oil filter element replacement:
1.40 L (1.48 US qt, 1.23 Imp.qt)
With oil filter element replacement: 1.45 L (1.53 US qt, 1.28 Imp.qt)Cooling system:Coolant reservoir capacity (up to the maximum level mark):
0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator capacity (including all routes): 1.25 L (1.32 US qt, 1.10 Imp.qt)
Air filter:Air filter element:Wet elementFuel:Recommended fuel:Premium unleaded gasoline only
Fuel tank capacity: 10.0 L (2.64 US gal, 2.20 Imp.gal)
Fuel reserve amount:
3.4 L (0.90 US gal, 0.75 Imp.gal)Fuel injection:Throttle body:ID mark:18P1 00Spark plug (s):Manufacturer/model:
NGK/CR8E
Spark plug gap: 0.7 –0.8 mm (0.028 –0.031 in)Clutch:Clutch type:
Wet, multiple-discTransmission:Primary reduction system:Spur gear
Primary reduction ratio:
61/23 (2.652)
Secondary reduction system: Chain drive
Secondary reduction ratio: 38/14 (2.714)
0 10 30 50 70 90 110 130 ˚F
–20 –10 0 10 20 30 40 50 ˚CSAE 5W-30
SAE 10W-30
SAE 10W-40
SAE 15W-40
SAE 20W-40SAE 20W-50
U18P66E0.book Page 2 Monday, May 16, 2011 4:23 PM

10-3
10
Transmission type:Constant mesh 5-speed
Operation: Left foot operation
Gear ratio:
1st: 35/14 (2.500)
2nd:
30/15 (2.000)
3rd: 31/19 (1.632)
4th: 28/21 (1.333)
5th:
23/21 (1.095)Chassis:Frame type:Aluminum die-cast and steel tube frame
Caster angle:
5.0 °
Trail: 21.0 mm (0.83 in)Front tire:Type:
Tubeless
Size: AT21 x 7R10
Manufacturer/model: DUNLOP/KT352 RadialRear tire:Type:Tubeless Size:
AT20 x 10R9
Manufacturer/model: DUNLOP/KT357 Radial
Loading:Maximum loading limit:100.0 kg (220 lb)
(Total weight of rider, cargo, accessories, and tongue)Tire air pressure (measured on cold tires):Recommended:Front: 27.5 kPa (0.275 kgf/cm ², 4.0 psi)
Rear: 30.0 kPa (0.300 kgf/cm ², 4.4 psi)
Minimum:
Front: 24.5 kPa (0.245 kgf/cm ², 3.6 psi)
Rear:
27.0 kPa (0.270 kgf/cm ², 4.0 psi)Front wheel:Wheel type:
Panel wheel
Rim size:
10 x 5.5ATRear wheel:Wheel type:Panel wheel
Rim size:
9 x 8.0AT
U18P66E0.book Page 3 Monday, May 16, 2011 4:23 PM

10-4
10
Front brake:Type:Disc brake
Operation:
Right hand operation
Specified brake fluid: DOT 4Rear brake:Type:
Disc brake
Operation: Right foot operation
Specified brake fluid: DOT 4Front suspension:Type:Double wishbone
Spring/shock absorber type: Coil spring/gas-oil damper
Wheel travel:
250 mm (9.9 in)Rear suspension:Type:Swingarm (link suspension)
Spring/shock absorber type:
Coil spring/gas-oil damper
Wheel travel: 280 mm (11.0 in)Electrical system:Ignition system:
TCI Charging system:
AC magneto
Battery:Model:
YTZ7S
Voltage, capacity: 12 V, 6.0 AhHeadlight:Bulb type:
Krypton bulbBulb voltage, wattage × quantity:Headlight:
12 V, 30.0/30.0 W × 2
Tail/brake light:
LED
Neutral indicator light: LED
Fuel level warning light: LED
Coolant temperature warning light:
LED
Engine trouble warning light: LEDFuse:Fuse:
20.0 A
U18P66E0.book Page 4 Monday, May 16, 2011 4:23 PM

10-5
10
EBU30400For EUR only
The figures quoted are emission levels and are not
necessarily safe working levels. Whilst there is a
correlation between the emission and exposure
levels, this cannot be used reliably to determine
whether or not further precautions are required.
Factors that influence the actual level of exposure
of work-force include the characteristics of the
work room, the other sources of noise, etc. i.e. the
number of machines and other adjacent process-
es, and the length of time for which an operator is
exposed to the noise. Also the permissible expo-
sure level can vary from country. This information,
however, will enable the user of the machine to
make a better evaluation of the hazard and risk.U18P66E0.book Page 5 Monday, May 16, 2011 4:23 PM

11-1
11
EBU26000
CONSUMER INFORMATION
EBU28201Identification numbers Record the vehicle identification number and mod-
el label information in the spaces provided below
for assistance when ordering spare parts from a
Yamaha dealer or for reference in case the ATV is stolen.
VEHICLE IDENTIFICATION NUMBER:
MODEL LABEL INFORMATION:EBU26041Vehicle identification number
The vehicle identification number is stamped into
the frame. The year of manufacture is listed in the vehicle
identification number as shown in the illustration.
1. Vehicle identification number
1
U18P66E0.book Page 1 Monday, May 16, 2011 4:23 PM

11-2
11
TIPThe vehicle identification number is used to identify
your ATV.EBU26050Model label
The model label is affixed at the location in the il-
lustration. Record the information on this label in
the space provided. This information will be need-
ed when ordering spare parts from a Yamaha deal-
er.1. Vehicle identification number
2. Year of manufacture
00
8 : 2008
9 : 2009
A : 2010
B : 2011(I, O, Q, U, Z not used)
12
1. Model label
1
U18P66E0.book Page 2 Monday, May 16, 2011 4:23 PM

INDEX
AAccessories and loading ................................................ 6-6
Air filter element, cleaning ............................................ 8-23BBattery .......................................................................... 8-45
Brake and clutch levers, checking and lubricating ....... 8-41
Brake fluid, changing ................................................... 8-33
Brake fluid level, checking ........................................... 8-32
Brake lever ..................................................................... 4-6
Brake lever free play, checking the front ...................... 8-33
Brake light switches ..................................................... 8-36
Brake pads, checking the front and rear ...................... 8-30
Brake pedal .................................................................... 4-6
Brake pedal, checking and lubricating ......................... 8-42
Brake pedal height, checking ....................................... 8-34
Brakes .......................................................................... 8-30
Brakes, front and rear .................................................... 5-4CCables, checking and lubricating ................................. 8-40
Chassis fasteners .......................................................... 5-7
Cleaning ......................................................................... 9-1
Clutch lever .................................................................... 4-5
Clutch lever free play, adjusting ................................... 8-36
Coolant .................................................................. 5-4, 8-22
Coolant temperature warning light ................................. 4-2
Cowling and panels, removing and installing ................. 8-9DDrive chain ..................................................................... 5-5Drive chain, lubricating ................................................ 8-40
Drive chain slack .......................................................... 8-38
EEngine break-in .............................................................. 6-4
Engine oil ....................................................................... 5-4
Engine oil and oil filter element .................................... 8-16
Engine, start ................................................................... 6-1
Engine stop switch ......................................................... 4-3
Engine trouble warning light .......................................... 4-3FFuel ......................................................................... 4-9, 5-4
Fuel level warning light .................................................. 4-3
Fuel tank cap ................................................................. 4-8
Fuse, replacing ............................................................ 8-47HHandlebar position, adjusting ...................................... 4-24
Handlebar switches ....................................................... 4-3
Headlight beam, adjusting ........................................... 8-50
Headlight bulb, replacing ............................................. 8-48IIdentification numbers .................................................. 11-1
Indicator light and warning lights ................................... 4-2
Instruments, lights and switches .................................... 5-7LLabel locations ............................................................... 1-1
Light switch .................................................................... 4-4MMain switch .................................................................... 4-1
U18P66E0.book Page 1 Monday, May 16, 2011 4:23 PM

Maintenance and lubrication chart ................................. 8-5
Maintenance chart, emission control system ................. 8-3
Model label ................................................................... 11-2NNeutral indicator light ..................................................... 4-2OOwner’s manual and tool kit ........................................... 8-2PParking ........................................................................... 6-4
Parking brake free play, adjusting ................................ 8-34
Parking brake lever ........................................................ 4-7
Parking on a slope ......................................................... 6-5
Part locations ................................................................. 3-1RRiding your ATV ............................................................. 7-1SSafety information .......................................................... 2-1
Seat .............................................................................. 4-10
Shifting ........................................................................... 6-2
Shift pedal ...................................................................... 4-8
Shift pedal, checking .................................................... 8-42
Shock absorber assemblies, adjusting the front .......... 4-11
Shock absorber assembly, adjusting the rear .............. 4-16
Spark arrester, cleaning ............................................... 8-27
Spark plug, checking .................................................... 8-15
Specifications ............................................................... 10-1
Speed limiter .................................................................. 4-5
Start switch ..................................................................... 4-4
Steering shaft, lubricating ............................................. 8-44
Storage ........................................................................... 9-2
Suspension, lubricating the upper and lower arm
pivots .......................................................................... 8-43 Swingarm pivots, lubricating ........................................ 8-43
TTail/brake light .............................................................. 8-50
Throttle lever ........................................................... 4-4, 5-5
Throttle lever free play, adjusting ................................. 8-29
Tires ............................................................................... 5-5
Troubleshooting ........................................................... 8-52
Troubleshooting charts ................................................. 8-53VValve clearance ............................................................ 8-30
Vehicle identification number ....................................... 11-1WWheel hub bearings, checking ..................................... 8-42
Wheel, installing ........................................................... 8-51
Wheel, removing .......................................................... 8-50
U18P66E0.book Page 2 Monday, May 16, 2011 4:23 PM