8-35
8
5. Install the brake fluid reservoir bracket bolt.
6. Install the seat.
WARNING
EWB02720Improper maintenance can result in loss of
braking ability. Observe these precautions:
Insufficient brake fluid may allow air to enter
the brake system, reducing braking perfor-
mance.Clean the filler cap before removing. Use
only DOT 4 brake fluid from a sealed contain-
er.Use only the specified brake fluid; otherwise,
the rubber seals may deteriorate, causing
leakage.Refill with the same type of brake fluid. Add-
ing a brake fluid other than DOT 4 may result
in a harmful chemical reaction.Be careful that water does not enter the
brake fluid reservoir when refilling. Water
will significantly lower the boiling point of
the fluid and may result in vapor lock.NOTICEECB01160Brake fluid may damage painted surfaces or
plastic parts. Always clean up spilled fluid im-
mediately.As the brake pads wear, it is normal for the brake
fluid level to gradually go down. A low brake fluid
level may indicate worn brake pads and/or brake
system leakage; therefore, be sure to check the
1. Frame
2. Projection
3. Brake fluid reservoir bracket
4. BoltSpecified brake fluid:
DOT 4
2 3
1 4
U1PD60E0.book Page 35 Monday, June 13, 2011 2:57 PM
8-36
8brake pads for wear and the brake system for leak-
age. If the brake fluid level goes down suddenly,
have a Yamaha dealer check the cause before fur-
ther riding.
EBU24291Changing the brake fluid Have a Yamaha dealer change the brake fluid at
the intervals specified in the TIP after the periodic
maintenance and lubrication chart. In addition,
have the oil seals of the master cylinders and cali-
pers as well as the brake hoses replaced at the in-
tervals listed below or whenever they are damaged
or leaking.Oil seals: Replace every two years.Brake hoses: Replace every four years.EBU24394Checking the front brake lever free play The brake lever free play must be checked at the
intervals specified in the periodic maintenance and
lubrication chart. The brake lever should have no
free play as shown. If there is free play, have a
Yamaha dealer check the brake system.
EBU24613Checking the brake pedal height The brake pedal height must be checked and, if
necessary, adjusted at the intervals specified in the
periodic maintenance and lubrication chart.
The top of the brake pedal should be positioned
11.7 mm (0.46 in) below the top of the footrest as
shown. If the brake pedal is not positioned as spec-
ified, have a Yamaha dealer adjust it.1. No brake lever free play
1
U1PD60E0.book Page 36 Monday, June 13, 2011 2:57 PM
10-1
10
EBU25961
SPECIFICATIONS
Dimensions:Overall length:1840 mm (72.4 in)
Overall width: 1170 mm (46.1 in)
Overall height:
1090 mm (42.9 in)
Seat height: 810 mm (31.9 in)
Wheelbase: 1280 mm (50.4 in)
Ground clearance:
255 mm (10.0 in)
Minimum turning radius: 3500 mm (138 in)Weight:With oil and fuel:
169.0 kg (373 lb)Noise and vibration level:Noise level (77/311/EEC):82.0 dB(A)@3750 r/min (EUR)(FRA)(GBR)
A-weighted sound power level:
98.0 dB(A)@3750 r/min (EUR)(FRA)(GBR)
Vibration on seat (EN1032, ISO5008): Will not exceed 0.5 m/s ² (EUR)(FRA)(GBR)
Vibration on handlebar (EN1032, ISO5008): Will not exceed 2.5 m/s ² (EUR)(FRA)(GBR)
Engine:Engine type:
Liquid cooled 4-stroke, DOHC
Cylinder arrangement: Forward-inclined single cylinder
Displacement:
449 cm ³
Bore × stroke:
95.0 × 63.4 mm (3.74 × 2.50 in)
Compression ratio: 11.40 : 1
Starting system:
Electric starter
Lubrication system: Dry sumpEngine oil:Recommended brand:
YAMALUBE
U1PD60E0.book Page 1 Monday, June 13, 2011 2:57 PM
10-2
10
Type:SAE 5W-30, 10W-30, 10W-40, 15W-40, 20W-40 or 20W-
50
Recommended engine oil grade: API service SG type or higher, JASO standard MA
Engine oil quantity:
Without oil filter element replacement:1.75 L (1.85 US qt, 1.54 Imp.qt)
Quantity in oil tank:
1.55 L (1.64 US qt, 1.36 Imp.qt)
Quantity in crankcase: 0.20 L (0.21 US qt, 0.18 Imp.qt)
With oil filter element replacement: 1.85 L (1.96 US qt, 1.63 Imp.qt)
Quantity in oil tank:
1.55 L (1.64 US qt, 1.36 Imp.qt)
Quantity in crankcase: 0.30 L (0.32 US qt, 0.26 Imp.qt)
Cooling system:Coolant reservoir capacity (up to the maximum level mark):0.29 L (0.31 US qt, 0.26 Imp.qt)
Radiator capacity (including all routes):
1.30 L (1.37 US qt, 1.14 Imp.qt)Air filter:Air filter element:Wet elementFuel:Recommended fuel:Premium unleaded gasoline only
Fuel tank capacity: 10.0 L (2.64 US gal, 2.20 Imp.gal)
Fuel reserve amount:
1.9 L (0.50 US gal, 0.42 Imp.gal)Carburetor:Type × quantity:
BSR42 x 1Spark plug (s):Manufacturer/model: NGK/CR8E
Spark plug gap: 0.7 –0.8 mm (0.028 –0.031 in)Clutch:Clutch type:
Wet, multiple-discTransmission:Primary reduction system:
Spur gear
Primary reduction ratio: 62/22 (2.818)
0 10 30 50 70 90 110 130 ˚F
–20 –10 0 10 20 30 40 50 ˚CSAE 5W-30
SAE 10W-30
SAE 10W-40
SAE 15W-40
SAE 20W-40SAE 20W-50
U1PD60E0.book Page 2 Monday, June 13, 2011 2:57 PM
INDEX
AAccessories and loading ................................................ 6-7
Air filter element, cleaning ............................................ 8-24BBattery .......................................................................... 8-48
Brake and clutch levers, checking and lubricating ....... 8-44
Brake fluid, changing ................................................... 8-36
Brake fluid level, checking ........................................... 8-33
Brake lever ..................................................................... 4-5
Brake lever free play, checking the front ...................... 8-36
Brake light switches ..................................................... 8-38
Brake pads, checking the front and rear ...................... 8-32
Brake pedal .................................................................... 4-6
Brake pedal, checking and lubricating ......................... 8-45
Brake pedal height, checking ....................................... 8-36
Brakes .......................................................................... 8-32
Brakes, front and rear .................................................... 5-4CCables, checking and lubricating ................................. 8-43
Carburetor, adjusting ................................................... 8-30
Chassis fasteners .......................................................... 5-7
Cleaning ......................................................................... 9-1
Clutch lever .................................................................... 4-5
Clutch lever free play, adjusting ................................... 8-39
Coolant .................................................................. 5-4, 8-20
Coolant temperature warning light ................................. 4-2DDrive chain ..................................................................... 5-5Drive chain, lubricating ................................................ 8-43
Drive chain slack .......................................................... 8-41
EEngine break-in .............................................................. 6-5
Engine, cold start ........................................................... 6-1
Engine idling speed ..................................................... 8-30
Engine oil ....................................................................... 5-4
Engine oil and oil filter element .................................... 8-14
Engine, starting a warm ................................................. 6-3
Engine stop switch ......................................................... 4-3FFuel ......................................................................... 4-8, 5-4
Fuel cock ..................................................................... 4-10
Fuel tank cap ................................................................. 4-8
Fuse, replacing ............................................................ 8-50HHandlebar switches ....................................................... 4-3
Headlight beam, adjusting ........................................... 8-53
Headlight bulb, replacing ............................................. 8-51IIdentification numbers .................................................. 11-1
Indicator light and warning light ..................................... 4-2
Instruments, lights and switches .................................... 5-7LLabel locations ............................................................... 1-1
Light switch .................................................................... 4-3MMain switch .................................................................... 4-1
U1PD60E0.book Page 1 Monday, June 13, 2011 2:57 PM