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5-2
5
Rear brake
Check operation. If soft or spongy, have Yamaha dealer bleed hy-
draulic system.
Check brake pads for wear, and replace if necessary.
Check brake fluid level in reservoir, and add specified brake fluid to
specified level if necessary.
Check hydraulic system for leakage. Correct if necessary. 5-3, 8-22, 8-23, 8-25
Clutch
Check operation, and correct if necessary.
Lubricate cable if necessary.
Check lever free play, and adjust if necessary. 8-28
Throttle lever
Make sure that operation is smooth. Lubricate cable and lever hous-
ing if necessary.
Check lever free play, and adjust if necessary. 5-3, 8-21
Control cables Make sure that operation is smooth. Lubricate if necessary. 8-32
Drive chain
Check chain slack, and adjust if necessary.
Check chain condition. Lubricate if necessary. 5-4, 8-29, 8-31
Wheels and tires
Check wheel condition, and replace if damaged.
Check tire condition and tread depth. Replace if necessary.
Check air pressure. Correct if necessary. 5-4
Brake and shift pedals
Make sure that operation is smooth. Lubricate pedal pivoting points
if necessary. 8-33
Brake and clutch levers
Make sure that operation is smooth. Lubricate lever pivoting points if
necessary. 8-33
Chassis fasteners Make sure that all nuts, bolts and screws are properly tightened. 5-6
Instruments, lights and
switches
Check operation, and correct if necessary. 5-6
ITEM ROUTINE PAGE
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Page 110 of 140
8-30
83. If the drive chain slack is incorrect, adjust it as
follows.
To adjust the drive chain slack 1. Place the ATV on a level surface.
2. Loosen the axle holding bolts. 3. Loosen the locknut on each side of the swing-
arm. To tighten the drive chain, turn the drive
chain slack adjusting bolts in direction (a). To
loosen the drive chain, turn the adjusting bolts
in direction (b) and push the wheels forward.
Turn each adjusting bolt exactly the same
amount to maintain correct axle alignment.
NOTICE: Improper drive chain slack will
overload the engine as well as other vital
parts of the ATV and can lead to drive
chain slippage or breakage. To prevent
this from occurring, keep the drive chain
slack within the specified limits.
[ECB00542]
Drive chain slack: 25.0 –35.0 mm (0.98 –1.38 in)1. Drive chain slack
1. Axle holding bolt (upper)
2. Axle holding bolt (lower)
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8-31
8
TIPThere are alignment marks on both drive chain
pullers and an alignment mark on each side of the
swingarm. Make sure to align the same alignment
mark on both drive chain pullers with the alignment
mark on either side of the swingarm for proper
wheel alignment.4. Tighten the locknuts and the axle holding boltsto the specified torques.
EBU24882Lubricating the drive chain The drive chain must be cleaned and lubricated at
the intervals specified in the periodic maintenance
and lubrication chart, otherwise it will quickly wear
out, especially when riding in dusty or wet areas.
Service the drive chain as follows.NOTICEECB00561The drive chain must be lubricated after wash-
ing the ATV or riding in the rain or wet areas.1. Clean the drive chain with kerosene and asmall soft brush. NOTICE: To prevent dam-
aging the O-rings, do not clean the drive
chain with steam cleaners, high-pressure
washers or inappropriate solvents.
[ECB00571]
1. Locknut
2. Drive chain slack adjusting bolt
3. Alignment marks
Tightening torques: Locknut:16 Nm (1.6 m ·kgf, 12 ft ·lbf)
Axle holding bolt (upper): 120 Nm (12 m· kgf, 87 ft·lbf)
Axle holding bolt (lower): 73 Nm (7.3 m ·kgf, 53 ft ·lbf)
U1BS62E0.book Page 31 Monday, April 18, 2011 6:43 PM