2012 YAMAHA XJ6-N fuel filter

TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS .......................................3-1
Immobilizer system .........................3-1
Main switch/steering lock ................3-2
Indicator lights and warning lights ............................................3-4
Multi-function meter unit .................3-8
Handlebar switches ......................3-11
Clutch lever ...................................3-13
Shift pedal .....................................3-13
Brake lever ...................................3-13
Brake pedal ..................................3-14
ABS (for ABS models) ..................3-14
Fuel tank cap ................................3-15
Fuel ...............................................3-16
Fuel tank breather hose and
overflow hose ............................3-17
Catalytic converter ........................3-17
Seat ..............................................3-18
Helmet holder ...............................3-18
Storage compartment ...................3-19
Handlebar position ........................3-20
Adjusting the shock absorber assembly ...................................3-20 Sidestand ..................................... 3-21
Ignition circuit cut-off system ........ 3-22
FOR YOUR SAFETY –
PRE-OPERATION CHECKS ............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS ................................. 5-1
Starting the engine ......................... 5-1
Shifting ........................................... 5-2
Tips for reducing fuel consumption ............................... 5-3
Engine break-in .............................. 5-3
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT ................................... 6-1
Owner’s tool kit ............................... 6-2
Periodic maintenance chart for the emission control system ....... 6-3
General maintenance and lubrication chart .......................... 6-4
Removing and installing
the cowling and panels ............... 6-8
Checking the spark plugs ............... 6-9
Engine oil and oil filter cartridge ... 6-10
Coolant ......................................... 6-13
Replacing the air filter element ..... 6-17
Adjusting the engine idling speed ........................................ 6-18 Checking the throttle grip free
play ........................................... 6-19
Valve clearance ........................... 6-19
Tires ............................................. 6-19
Cast wheels ................................. 6-22
Adjusting the clutch lever free play ........................................... 6-22
Checking the brake lever free
play ........................................... 6-23
Brake light switches (for ABS models) ...................... 6-24
Brake light switches (for non-ABS models) ............... 6-24
Checking the front and
rear brake pads ........................ 6-24
Checking the brake fluid level ...... 6-25
Changing the brake fluid .............. 6-26
Drive chain slack .......................... 6-27
Cleaning and lubricating the drive chain .......................... 6-28
Checking and lubricating the cables ................................. 6-29
Checking and lubricating
the throttle grip and cable ......... 6-29
Checking and lubricating the brake and shift pedals ........ 6-29
Checking and lubricating the brake and clutch levers ...... 6-30
Checking and lubricating
the sidestand ............................ 6-31U20SE3E0.book Page 1 Monday, April 23, 2012 10:47 AM

OPERATION AND IMPORTANT RIDING POINTS
5-3
5
NOTICE
ECA10260
●
Even with the transmission in
the neutral position, do not
coast for long periods of time
with the engine off, and do not
tow the motorcycle for long dis-
tances. The transmission is
properly lubricated only when
the engine is running. Inade-
quate lubrication may damage
the transmission.
●
Always use the clutch while
changing gears to avoid damag-
ing the engine, transmission,
and drive train, which are not
designed to withstand the
shock of forced shifting.
EAU16810
Tips for reducing fuel con-
sumption Fuel consumption depends largely on
your riding style. Consider the following
tips to reduce fuel consumption:●
Shift up swiftly, and avoid high en-
gine speeds during acceleration.
●
Do not rev the engine while shifting
down, and avoid high engine
speeds with no load on the engine.
●
Turn the engine off instead of let-
ting it idle for an extended length of
time (e.g., in traffic jams, at traffic
lights or at railroad crossings).
EAU16841
Engine break-in There is never a more important period
in the life of your engine than the period
between 0 and 1600 km (1000 mi). For
this reason, you should read the follow-
ing material carefully.
Since the engine is brand new, do not
put an excessive load on it for the first
1600 km (1000 mi). The various parts in
the engine wear and polish themselves
to the correct operating clearances.
During this period, prolonged full-throt-
tle operation or any condition that might
result in engine overheating must be
avoided.
EAU17093
0–1000 km (0–600 mi)
Avoid prolonged operation above 5800
r/min. NOTICE: After 1000 km (600
mi) of operation, the engine oil must
be changed and the oil filter car-
tridge or element replaced.
[ECA10302]
1000–1600 km (600–1000 mi)
Avoid prolonged operation above 7000
r/min.
U20SE3E0.book Page 3 Monday, April 23, 2012 10:47 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-17
6
EAU34425
Replacing the air filter element The air filter element should be re-
placed at the intervals specified in the
periodic maintenance and lubrication
chart. Replace the air filter element
more frequently if you are riding in un-
usually wet or dusty areas.1. Remove the seat. (See page 3-18.)
2. Remove the fuel tank bolts, and then lift the fuel tank away from the
air filter case.
3. Remove the air filter case cover by removing the screws. NOTICE:
When removing the air filter case cover, be careful not to al-
low foreign objects to drop into
the air intake manifold.
[ECA12881]
4. Pull the air filter element out.
5. Insert a new air filter element into
the air filter case. NOTICE: Make
sure that the air filter element is
properly seated in the air filter
case. The engine should never
be operated without the air filter
element installed, otherwise the
piston(s) and/or cylinder(s) may
become excessively worn.
[ECA10481]
6. Install the air filter case cover by in- stalling the screws.
7. Place the fuel tank in its original position. Make sure that the fuel
hoses are properly connected and
routed, and are not pinched. Be
sure to place the hoses in their
original position. WARNING! Be-
fore placing the fuel tank in the
original position, make sure that
all hoses (i.e., fuel hose, fuel
tank breather hose, fuel tank
overflow hose) are not dam-
aged, that they are properly con-
nected and routed, and that they
are not pinched. If any hose is
damaged, have a Yamaha dealer
replace the hose before starting
1. Fuel tank bolt
1
1. Air filter case cover
2. Screw
1. Air filter element
2. Air intake manifold
12
2
2
2
1
U20SE3E0.book Page 17 Monday, April 23, 2012 10:47 AM

SPECIFICATIONS
8-1
8
Dimensions:Overall length:2120 mm (83.5 in)
Overall width:
770 mm (30.3 in)
Overall height: 1085 mm (42.7 in)
Seat height: 785 mm (30.9 in)
Wheelbase:
1440 mm (56.7 in)
Ground clearance: 140 mm (5.51 in)
Minimum turning radius: 2800 mm (110.2 in)Weight:Curb weight:XJ6N 205 kg (452 lb)
XJ6NA 210 kg (463 lb)Engine:Engine type:Liquid cooled 4-stroke, DOHC
Cylinder arrangement:
Inline 4-cylinder
Displacement: 600 cm³
Bore × stroke:
65.5 × 44.5 mm (2.58 × 1.75 in)
Compression ratio:
12.20 : 1
Starting system: Electric starter
Lubrication system: Wet sump
Engine oil:Recommended brand:YAMALUBE
Type:
SAE 10W-30, 10W-40, 10W-50, 15W-40,
20W-40 or 20W-50
Recommended engine oil grade: API service SG type or higher, JASO
standard MA
Engine oil quantity:
Without oil filter cartridge replacement:2.50 L (2.64 US qt, 2.20 Imp.qt)
With oil filter cartridge replacement:
2.80 L (2.96 US qt, 2.46 Imp.qt)Cooling system:Coolant reservoir capacity (up to the
maximum level mark):0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator capacity (including all routes): 2.00 L (2.11 US qt, 1.76 Imp.qt)Air filter:Air filter element:Oil-coated paper element
Fuel:Recommended fuel:Regular unleaded gasoline only
Fuel tank capacity:
17.3 L (4.57 US gal, 3.81 Imp.gal)
Fuel reserve amount: 3.2 L (0.85 US gal, 0.70 Imp.gal)Fuel injection:Throttle body:
ID mark:20SF 20Spark plug(s):Manufacturer/model: NGK/CR9E
Spark plug gap: 0.7–0.8 mm (0.028–0.031 in)Clutch:Clutch type:Wet, multiple-discTransmission:Primary reduction ratio:
1.955 (86/44)
Final drive: Chain
Secondary reduction ratio: 2.875 (46/16)
Transmission type:
Constant mesh 6-speed
Operation: Left foot operation
Gear ratio: 1st:2.846 (37/13)
–20 –10 0 1020 30 40 50 C
10 30 50 70 90 110
0 130 F
SAE 10W-30
SAE 15W-40SAE 20W-40SAE 20W-50
SAE 10W-40SAE 10W-50
U20SE3E0.book Page 1 Monday, April 23, 2012 10:47 AM

INDEX
AABS (for ABS models) .......................... 3-14
ABS warning light (for ABS models) ....... 3-7
Air filter element, replacing ................... 6-17
Auxiliary light bulb, replacing ................ 6-40BBattery .................................................. 6-33
Brake and clutch levers, checking and lubricating ..................... 6-30
Brake and shift pedals, checking and lubricating ..................... 6-29
Brake fluid, changing ............................ 6-26
Brake fluid level, checking .................... 6-25
Brake lever ........................................... 3-13
Brake lever free play, checking ............ 6-23
Brake light switches (for ABS models) ................................ 6-24
Brake light switches
(for non-ABS models) ......................... 6-24
Brake pedal .......................................... 3-14CCables, checking and lubricating .......... 6-29
Care ........................................................ 7-1
Catalytic converter ................................ 3-17
Clutch lever........................................... 3-13
Clutch lever free play, adjusting ........... 6-22
Coolant ................................................. 6-13
Coolant temperature warning light.......... 3-4
Cowling and panels,
removing and installing......................... 6-8DDimmer switch ...................................... 3-12
Drive chain, cleaning and lubricating .... 6-28
Drive chain slack .................................. 6-27
EEngine break-in .......................................5-3
Engine idling speed ...............................6-18
Engine oil and oil filter cartridge ............ 6-10
Engine stop switch ................................ 3-12
Engine trouble warning light .................... 3-7FFront and rear brake pads, checking .... 6-24
Front fork, checking...............................6-31
Fuel ....................................................... 3-16
Fuel consumption, tips for reducing ........ 5-3
Fuel tank breather hose and overflow hose ...................................... 3-17
Fuel tank cap......................................... 3-15
Fuses, replacing .................................... 6-34HHandlebar position, adjusting ................ 3-20
Handlebar switches ............................... 3-11
Hazard switch........................................ 3-12
Headlight bulb, replacing....................... 6-36
Helmet holder ........................................ 3-18
High beam indicator light......................... 3-4
Horn switch ........................................... 3-12IIdentification numbers ............................. 9-1
Ignition circuit cut-off system ................. 3-22
Immobilizer system .................................3-1
Immobilizer system indicator light ........... 3-7
Indicator lights and warning lights ........... 3-4LLicense plate light bulb, replacing ......... 6-40MMain switch/steering lock ........................ 3-2
Maintenance and lubrication, periodic..... 6-4 Maintenance, emission control system ... 6-3
Matte color, caution ................................ 7-1
Model label ............................................. 9-1
Multi-function meter unit ......................... 3-8
NNeutral indicator light .............................. 3-4OOil level warning light .............................. 3-4PParking.................................................... 5-4
Part locations .......................................... 2-1
Pass switch ........................................... 3-12SSafety information ................................... 1-1
Seat ...................................................... 3-18
Shifting .................................................... 5-2
Shift pedal ............................................. 3-13
Shock absorber assembly, adjusting .... 3-20
Sidestand .............................................. 3-21
Sidestand, checking and lubricating ..... 6-31
Spark plugs, checking............................. 6-9
Specifications.......................................... 8-1
Starting the engine.................................. 5-1
Start switch ........................................... 3-12
Steering, checking ................................ 6-32
Storage ................................................... 7-3
Storage compartment ........................... 3-19
Supporting the motorcycle .................... 6-41
Swingarm pivots, lubricating ................. 6-31TTail/brake light bulb, replacing .............. 6-38
Throttle grip and cable,
checking and lubricating ..................... 6-29
Throttle grip free play, checking............ 6-19
U20SE3E0.book Page 1 Monday, April 23, 2012 10:47 AM