TABLE OF CONTENTSSAFETY INFORMATION .................... 1-1
Further safe-riding points ................. 1-5
DESCRIPTION .................................... 2-1
Left view ........................................... 2-1
Right view ......................................... 2-2
Controls and instruments ................. 2-3
INSTRUMENT AND CONTROL FUNC-
TIONS .................................................. 3-1
Main switch/steering lock ................. 3-1
Indicator lights and warning lights .... 3-2
Multi-function display ........................ 3-3
Handlebar switches .......................... 3-7
Front brake lever .............................. 3-7
Rear brake lever ............................... 3-8
Fuel tank cap .................................... 3-8
Fuel .................................................. 3-9
Catalytic converter ......................... 3-10
Seat ................................................ 3-11
Passenger footrest ......................... 3-12
Front storage compartment ............ 3-12
Rear storage compartment ............ 3-13
Shock absorber assembly .............. 3-13
Carrier ............................................ 3-14
Luggage holder .............................. 3-14
FOR YOUR SAFETY - PRE-OPERATION
CHECKS ............................................. 4-1OPERATION AND IMPORTANT RIDING
POINTS ............................................... 5-1
Starting the engine ........................... 5-1
Starting off ........................................ 5-2
Acceleration and deceleration .......... 5-2
Braking ............................................. 5-2
Tips for reducing fuel consumption .. 5-3
Engine break-in ................................ 5-3
Parking ............................................. 5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT .................................... 6-1
Owner’s tool kit ................................. 6-2
Periodic maintenance chart for the
emission control system ................... 6-3
General maintenance and lubrication
chart .............................................. 6-4
Removing and installing the cowling
and panels .................................... 6-7
Checking the spark plug ................... 6-9
Engine oil and oil strainer ............... 6-10
Final transmission oil ...................... 6-12
Coolant ........................................... 6-13
Air fi lter and V-belt case air fi lter
elements ..................................... 6-15
Checking the engine idling speed .. 6-16
Checking the throttle grip free
play ............................................. 6-16
Valve clearance .............................. 6-17
Tires ............................................... 6-17
Cast wheels .................................... 6-19Checking the front brake lever free
play ............................................. 6-19
Adjusting the rear brake lever free
play ............................................. 6-19
Checking the front brake pads and
rear brake shoes ......................... 6-20
Checking the brake fl uid level ........ 6-21
Changing the brake fl uid ................ 6-22
Checking and lubricating the
cables ......................................... 6-22
Checking and lubricating the throttle
grip and cable ............................. 6-23
Lubricating the front and rear brake
levers .......................................... 6-23
Checking and lubricating the
centerstand ................................. 6-23
Checking the front fork ................... 6-24
Checking the steering .................... 6-25
Checking the wheel bearings ......... 6-25
Battery ............................................ 6-25
Replacing the fuses ........................ 6-27
Replacing a headlight bulb ............. 6-28
Tail/brake light ................................ 6-29
Replacing a front turn signal light
bulb ............................................. 6-29
Replacing an auxiliary light bulb ..... 6-30
Replacing a rear turn signal light
bulb ............................................. 6-31
License plate light .......................... 6-31
Troubleshooting ............................. 6-32
Troubleshooting charts ................... 6-33
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EAU10401
DESCRIPTION
EAU10420
Right view1. Tail/brake light (page 6-29)
2. Muffl er (page 3-10)
3. Fuel tank cap (page 3-8)
4. Coolant reservoir (page 6-13)
5. Shock absorber assembly (page 3-13)
6. Seat (page 3-11)
7. Rear storage compartment (page 3-13)8. Spark plug (page 6-9)
9. Battery (page 6-25)
10. Fuse box (page 6-27)
1 2 3, 4 5 6 7 8 9, 10
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EAU1044E
INSTRUMENT AND CONTROL FUNCTIONS
EAUT3630
Rear storage compartment
1
1. Rear storage compartmentThe storage compartment is located
under the seat. (See page 3-11.)
EWA10961
WARNING
● Do not exceed the load limit of
3 kg (7 lb) for the storage com-
partment.● Do not exceed the maximum
load of 179 kg (395 lb) for the
vehicle.
When storing the Owner’s Manual or
other documents in the storage com-
partment, be sure to wrap them in a
plastic bag so that they will not get wet. When washing the vehicle, be
careful not to let any water enter the
storage compartment.
EAU46021
Shock absorber assembly
1
1. Shock absorber assembly
EWA10221
WARNING
This shock absorber assembly con-
tains highly pressurized nitrogen
gas. Read and understand the fol-
lowing information before handling
the shock absorber assembly.● Do not tamper with or attempt
to open the cylinder assembly.● Do not subject the shock ab-
sorber assembly to an open
flame or other high heat
source. This may cause the
unit to explode due to exces-
sive gas pressure.
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EAU1044E
INSTRUMENT AND CONTROL FUNCTIONS● Do not deform or damage the
cylinder in any way. Cylinder
damage will result in poor
damping performance.● Do not dispose of a damaged
or worn-out shock absorber
assembly yourself. Take the
shock absorber assembly to a
Yamaha dealer for any service.
EAU15112
Carrier
1
1. Carrier
EWA10171
WARNING
● Do not exceed the load limit of
5 kg (11 lb) for the carrier.● Do not exceed the maximum
load of 179 kg (395 lb) for the
vehicle.
EAUT3480
Luggage holder
1
1. Luggage holderPull the luggage holder outward, then
move the top portion of the luggage
holder as shown in order to hook
items on it.
EWAT1090
WARNING
● Do not exceed the load limit
of 3 kg (7 lb) for the luggage
holder.● Do not exceed the maximum
load of 179 kg (395 lb) for the
vehicle.
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EAU1722A
PERIODIC MAINTENANCE AND ADJUSTMENTNO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi)6000 km
(3500 mi)
12000 km
(7000 mi)18000 km
(10500 mi)24000 km
(14000 mi)
12 *Front brake lever pivot
shaft• Lubricate with lithium-soap-based grease.
√√√√ √
13 *Rear brake lever pivot-
ing points• Lubricate with silicone grease.
√√√√ √
14 Centerstand• Check operation.
• Lubricate.√√√√ √
15 * Front fork• Check operation and for oil leakage.
√√√√
16 *Shock absorber assem-
bly• Check operation and shock absorber for oil leakage.
√√√√
17 Engine oil• Change. (See page 6-10.)
√When the oil change indicator comes on
[5000 km (3000 mi) after the initial 1000
km (600 mi) and every 6000 km (3500 mi)
thereafter]
• Check oil level and vehicle for oil leakage. Every 3000 km (1800 mi)
√
18 Engine oil strainer• Clean.
√5000 km (3000 mi) after the initial 1000 km
(600 mi) and every 6000 km (3500 mi)
thereafter
19 * Cooling system• Check coolant level and vehicle for coolant leakage.
√√√√ √
• Change with ethylene glycol anti-freeze coolant. Every 3 years
20 Final transmission oil• Check vehicle for oil leakage.
√√ √
• Change.
√√√
21 * V-belt• Replace.When the V-belt replacement indicator comes on [ev-
ery 20000 km (12500 mi)]
22 *Front and rear brake
switches• Check operation.
√√√√√ √
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EAU25991
SCOOTER CARE AND STORAGE
with water, diluted mild deter-
gent with water may be used.
Be sure to rinse off any deter-
gent residue using plenty of
water, as it is harmful to plastic
parts.
● Do not use any harsh chemical
products on plastic parts. Be
sure to avoid using cloths or
sponges which have been in
contact with strong or abrasive
cleaning products, solvent or
thinner, fuel (gasoline), rust
removers or inhibitors, brake
uid, antifreeze or electrolyte.● Do not use high-pressure
washers or steam-jet cleaners
since they cause water seep-
age and deterioration in the
following areas: seals (of wheel
and swingarm bearings, fork
and brakes), electric compo-
nents (couplers, connectors,
instruments, switches and
lights), breather hoses and
vents.● For vehicles equipped with a
windshield: Do not use strong
cleaners or hard sponges
as they will cause dulling or
scratching. Some cleaning
compounds for plastic may
leave scratches on the wind-
shield. Test the product on a
small hidden part of the wind-
shield to make sure that it does
not leave any marks. If the
windshield is scratched, use a
quality plastic polishing com-
pound after washing.
After normal use
Remove dirt with warm water, a mild
detergent, and a soft, clean sponge,
and then rinse thoroughly with clean
water. Use a toothbrush or bottlebrush
for hard-to-reach areas. Stubborn dirt
and insects will come off more easily
if the area is covered with a wet cloth
for a few minutes before cleaning.
After riding in the rain, near the sea or
on salt-sprayed roads
Since sea salt or salt sprayed on the
roads during winter are extremely cor-
rosive in combination with water, carry
out the following steps after each ride
in the rain, near the sea or on salt-
sprayed roads.TIPSalt sprayed on roads in the winter
may remain well into spring.
1. Clean the scooter with cold water
and a mild detergent after the en-
gine has cooled down.
NOTICE:
Do not use warm water since it
increases the corrosive action
of the salt.
[ECA10791]
2. Apply a corrosion protection
spray on all metal, including
chrome- and nickel-plated, sur-
faces to prevent corrosion.
After cleaning
1. Dry the scooter with a chamois or
an absorbing cloth.
2. Use a chrome polish to shine
chrome, aluminum and stainless-
steel parts, including the exhaust
system. (Even the thermally in-
duced discoloring of stainless-
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SPECIFICATIONS
Caster angle
23.83 degree
Trail
84 mm (3.3 in)Front tireType
Tubeless
Size
100 / 80 - 16M/C 50P
Manufacturer/model
DURO / DM1157FRear tireType
Tubeless
Size
120 / 80 - 16M/C 60P
Manufacturer/model
DURO / DM1157LoadingMaximum load
179 kg (395 lb)Tire air pressure (measured on cold
tires)Loading condition
90 kg (198 lb)
Front
175 kPa (1.75 kgf/cm
2, 25 psi, 1.75 bar)
Rear
200 kPa (2.00 kgf/cm2, 29 psi, 2.00 bar)
Loading condition
90 kg - maximum load
Front
175 kPa (1.75 kgf/cm2, 25 psi, 1.75 bar)Rear
225 kPa (2.25 kgf/cm
2, 33 psi, 2.25 bar)
Front wheelWheel type
Cast wheel
Rim size
J 16M/C x MT2.50Rear wheelWheel type
Cast wheel
Rim size
J 16M/C x MT2.75Front brakeType
Single disc brake
Operation
Right hand operation
Specifi ed brake fl uid
DOT 4Rear brakeType
Drum brake
Operation
Left hand operationFront suspensionType
Telescopic fork
Spring/shock absorber type
Coil spring/oil damper
Wheel travel
100.0 mm (3.94 in)Rear suspensionType
Unit swingSpring/shock absorber type
Coil spring/gas-oil damper
Wheel travel
92.0 mm (3.62 in)
Electrical systemIgnition system
TCI
Charging system
AC magnetoBatteryModel
GT7B-4
Voltage, capacity
12 V, 6.5 AhHeadlightBulb type
Halogen bulbBulb voltage, wattage x quantityHeadlight
12 V, 55 W x 2
Tail/brake light
12V, 0.25 / 1.4W x 1 (LED ASSY)
Front turn signal light
12 V, 10.0 W x 2
Rear turn signal light
12 V, 10.0 W x 2
Auxiliary light
12 V, 5.0 W x 2
License plate light
12 V, 5.0 W x 1
Meter lighting
12V,LED x 6
High beam indicator light
12V,LED x 1
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INDEXAAcceleration and deceleration ................... 5-2
Air fi lter and V-belt case air fi lter
elements ............................................... 6-15
Auxiliary light bulb, replacing .................. 6-30BBattery ..................................................... 6-25
Brake fl uid, changing .............................. 6-22
Brake fl uid level, checking ...................... 6-21
Brake lever, front ....................................... 3-7
Brake lever, rear ....................................... 3-8
Brake levers, lubricating .......................... 6-23
Brake pads and shoes, checking ............ 6-20
Braking ...................................................... 5-2CCables, checking and lubricating ............ 6-22
Care .......................................................... 7-1
Carrier ..................................................... 3-14
Catalytic converter .................................. 3-10
Centerstand, checking and lubricating .... 6-23
Coolant .................................................... 6-13
Coolant temperature warning light ............ 3-2
Cowling and panels, removing and
installing .................................................. 6-7DDimmer switch .......................................... 3-7EEngine break-in ......................................... 5-3
Engine idling speed, checking ................ 6-16
Engine oil ................................................ 6-10
Engine trouble warning light ...................... 3-3FFinal transmission oil .............................. 6-12
Front brake lever free play, checking ...... 6-19Front fork, checking ................................ 6-24
Fuel ........................................................... 3-9
Fuel consumption, tips for reducing .......... 5-3
Fuel tank cap ............................................ 3-8
Fuses, replacing ...................................... 6-27
HHandlebar switches ................................... 3-7
Headlight bulb, replacing ........................ 6-28
High beam indicator light .......................... 3-2
Horn switch ............................................... 3-7IIdentifi cation numbers ............................... 9-1
Indicator lights and warning lights ............. 3-2LLicense plate light ................................... 6-31
Luggage holder ....................................... 3-14MMaintenance, emission control system ..... 6-3
Maintenance and lubrication, periodic ...... 6-4
Main switch/steering lock .......................... 3-1
Matte color, caution ................................... 7-1
Model label ................................................ 9-1
Multi-function display ................................ 3-3PParking ...................................................... 5-4
Part locations ............................................ 2-1
Passenger footrest .................................. 3-12RRear brake lever free play, adjusting ...... 6-19SSafe-riding points ...................................... 1-5
Safety information ..................................... 1-1
Seat ......................................................... 3-11
Shock absorber assembly ....................... 3-13Spark plug, checking ................................. 6-9
Specifi cations ............................................ 8-1
Starting off ................................................. 5-2
Starting the engine .................................... 5-1
Start switch ............................................... 3-7
Steering, checking .................................. 6-25
Storage ..................................................... 7-3
Storage compartment (front) ................... 3-12
Storage compartment (rear) .................... 3-13
TTail/brake light ......................................... 6-29
Throttle grip and cable, checking and
lubricating ............................................. 6-23
Throttle grip free play, checking .............. 6-16
Tires ........................................................ 6-17
Tool kit ...................................................... 6-2
Troubleshooting ...................................... 6-32
Troubleshooting charts ........................... 6-33
Turn signal indicator lights ........................ 3-2
Turn signal light bulb (front), replacing .... 6-29
Turn signal light bulb (rear), replacing .... 6-31
Turn signal switch ..................................... 3-7VValve clearance ...................................... 6-17
Vehicle identifi cation number .................... 9-1WWheels .................................................... 6-19
Wheel bearings, checking ....................... 6-25
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