2012 YAMAHA WR 250R check engine

PERIODIC MAINTENANCE AND ADJUSTMENT
6-20
1
2
3
4
56
7
8
9
EAU21401
Valve clearance The valve clearance changes with use,
resulting in improper air-fuel mixture
and/or engine noise. To prevent this
from occurring, the valve clearance
must be adjusted by a Yamaha dealer
at the intervals specified in the periodic
maintenance and lubrication chart.
EAU21643
Tires To maximize the performance, durabil-
ity, and safe operation of your motorcy-
cle, note the following points regarding
the specified tires.
Tire air pressure
The tire air pressure should be checked
and, if necessary, adjusted before each
ride.
WARNING
EWA10503
Operation of this vehicle with im-
proper tire pressure may cause se-
vere injury or death from loss of
control.
The tire air pressure must be
checked and adjusted on cold
tires (i.e., when the temperature
of the tires equals the ambient
temperature).

The tire air pressure must be ad-
justed in accordance with the
riding speed and with the total
weight of rider, passenger, car-
go, and accessories approvedfor this model.
WARNING
EWA10511
Never overload your vehicle. Opera-
tion of an overloaded vehicle couldcause an accident.Tire air pressure (measured on cold
tires):0– 90 kg (0 –198 lb):
Front:
125 kPa (1.25 kgf/cm
2, 18 psi)
Rear: 175 kPa (1.75 kgf/cm2, 25 psi)
90 –185 kg (198 –408 lb):
Front: 150 kPa (1.50 kgf/cm2, 22 psi)
Rear: 200 kPa (2.00 kgf/cm2, 29 psi)
Maximum load*:
185 kg (408 lb)
* Total weight of rider, passenger, car- go and accessories
32D-9-E8.book 20 ページ ２０１１年６月２８日　火曜日　午前１０時２７分

PERIODIC MAINTENANCE AND ADJUSTMENT
6-29
2
3
4
567
8
9
EAU23095
Checking and lubricating the
cables The operation of all control cables and
the condition of the cables should be
checked before each ride, and the ca-
bles and cable ends should be lubricat-
ed if necessary. If a cable is damaged
or does not move smoothly, have a
Yamaha dealer check or replace it.
WARNING! Damage to the outer
housing of cables may result in in-
ternal rusting and cause interfer-
ence with cable movement. Replace
damaged cables as soon as possi-
ble to prevent unsafe condi-
tions.
[EWA10711]

EAU23114
Checking and lubricating the
throttle grip and cable The operation of the throttle grip should
be checked before each ride. In addi-
tion, the cable should be lubricated by a
Yamaha dealer at the intervals speci-
fied in the periodic maintenance chart.
The throttle cable is equipped with a
rubber cover. Make sure that the cover
is securely installed. Even though the
cover is installed correctly, it does not
completely protect the cable from water
entry. Therefore, use care not to pour
water directly onto the cover or cable
when washing the vehicle. If the cable
or cover becomes dirty, wipe clean with
a moist cloth.
EAU23142
Checking and lubricating the
brake and cl utch levers Brake lever
Clutch lever
The operation of the brake and clutch
levers should be checked before each
ride, and the lever pivots should be lu-
bricated if necessary.
Recommended lubricant:
Yamaha Chain and Cable Lube or
engine oil
32D-9-E8.book 29 ページ ２０１１年６月２８日　火曜日　午前１０時２７分

PERIODIC MAINTENANCE AND ADJUSTMENT
6-32
1
2
3
4
56
7
8
9
EAU23283
Checking the steering Worn or loose steering bearings may
cause danger. Therefore, the operation
of the steering must be checked as fol-
lows at the intervals specified in the pe-
riodic maintenance and lubrication
chart.1. Place a stand under the engine to raise the front wheel off the
ground. (See page 6-38 for more
information.) WARNING! To
avoid injury, securely support
the vehicle so there is no danger
of it falling over.
[EWA10751]

2. Hold the lower ends of the front fork legs and try to move them for-
ward and backward. If any free
play can be felt, have a Yamaha
dealer check or repair the steering.
EAU23291
Checking the w heel bearings The front and rear wheel bearings must
be checked at the intervals specified in
the periodic maintenance and lubrica-
tion chart. If there is play in the wheel
hub or if the wheel does not turn
smoothly, have a Yamaha dealer check
the wheel bearings.
EAU46343
Battery The battery is located behind panel D.
(See page 6-8.)
This model is equipped with a VRLA
(Valve Regulated Lead Acid) battery.
There is no need to check the electro-
lyte or to add distilled water. However,
the battery lead connections need to be
checked and, if necessary, securely
tightened.
WARNING
EWA10760

Electrolyte is poisonous and
dangerous since it contains sul-
furic acid, which causes severe
1. Negative battery lead (black)
2. Positive battery lead (red)
3. Battery
3
2
1
32D-9-E8.book 32 ページ ２０１１年６月２８日　火曜日　午前１０時２７分

PERIODIC MAINTENANCE AND ADJUSTMENT
6-38
1
2
3
4
56
7
8
9
EAU45224
Replacing an auxiliary light
bulb If the auxiliary light bulb burns out, re-
place it as follows.
1. Remove the headlight unit. (See page 6-35.)
2. Remove the auxiliary light bulb socket (together with the bulb) by
pulling it out.
3. Remove the burnt-out bulb by pull- ing it out.
4. Insert a new bulb into the socket.
5. Install the socket (together with the bulb) by pushing it in.
6. Install the headlight unit.
EAU24350
Supporting the motorcycle Since this model is not equipped with a
centerstand, follow these precautions
when removing the front and rear
wheel or performing other maintenance
requiring the motorcycle to stand up-
right. Check that the motorcycle is in a
stable and level position before starting
any maintenance. A strong wooden
box can be placed under the engine for
added stability.
To service the front wheel 1. Stabilize the rear of the motorcycle by using a motorcycle stand or, if
an additional motorcycle stand is
not available, by placing a jack un-
der the frame in front of the rear
wheel.
2. Raise the front wheel off the ground by using a motorcycle
stand.
To service the rear wheel
Raise the rear wheel off the ground by
using a motorcycle stand or, if a motor-
cycle stand is not available, by placing
a jack either under each side of the frame in front of the rear wheel or under
each side of the swingarm.
1. Auxiliary light bulb socket
1
32D-9-E8.book 38 ページ ２０１１年６月２８日　火曜日　午前１０時２７分

PERIODIC MAINTENANCE AND ADJUSTMENT
6-43
2
3
4
567
8
9
EAU42134
Troubleshooting charts Starting problems or poor engine performance
Check the fuel level in
the fuel tank.1. Fuel
There is enough fuel.There is no fuel.
Check the compression.
Supply fuel.
The engine does not start.
Check the compression.
Operate the electric starter.2. Compression
There is compression.
There is no compression.
Check the ignition. Have a Yamaha dealer
check the vehicle.
Remove the spark plug
and check the electrodes.3. Ignition
Wipe off with a dry cloth and correct the
spark plug gap, or replace the spark plug.
Have a Yamaha dealer check the vehicle.
The engine does not start.
Have a Yamaha dealer
check the vehicle.
The engine does not start.
Check the battery.
Operate the electric starter.4. Battery
The engine turns over
quickly.
The engine turns over
slowly.
The battery is good.
DryWet
Operate the electric starter.
Check the battery lead connections,
and have a Yamaha dealer charge
the battery if necessary.
32D-9-E8.book 43 ページ ２０１１年６月２８日　火曜日　午前１０時２７分

PERIODIC MAINTENANCE AND ADJUSTMENT
6-44
1
2
3
4
56
7
8
9Engine overheating
WARNING
EWA10400

Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.

After removing the radiator cap retaining bolt, place a thick rag, like a towel, over the radiator cap, and then
slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape. When the hissingsound has stopped, press down on the cap while turning it counterclockwise, and then remove the cap.
TIPIf coolant is not available, tap water can be temporarily us
ed instead, provided that it is changed to the recommended coolantas soon as possible.
Wait until the
engine has cooled.
Check the coolant level in the
reservoir and radiator.
The coolant level
is OK.The coolant level is low.
Check the cooling system
for leakage.
Have a Yamaha dealer checkand repair the cooling system.Add coolant. (See TIP.)
Start the engine. If the engine overheats again,
have a
Yamaha dealer check
and repair the cooling system.
There is
leakage.
There is
no leakage.
32D-9-E8.book 44 ページ ２０１１年６月２８日　火曜日　午前１０時２７分

MOTORCYCLE CARE AND STORAGE
7-4
1
2
3
4
5
67
8
9stabilizer (if available) to prevent
the fuel tank from rusting and the
fuel from deteriorating.
3. Perform the following steps to pro- tect the cylinder, piston rings, etc.
from corrosion.
a. Remove the spark plug cap and spark plug.
b. Pour a teaspoonful of engine oil into the spark plug bore.
c. Install the spark plug cap onto the spark plug, and then place
the spark plug on the cylinder
head so that the electrodes are
grounded. (This will limit spark-
ing during the next step.)
d. Turn the engine over several times with the starter. (This will
coat the cylinder wall with oil.)
e. Remove the spark plug cap from the spark plug, and then
install the spark plug and the
spark plug cap. WARNING! To
prevent damage or injury
from sparking, make sure to
ground the spark plug elec-
trodes while turning the en-
gine over.
[EWA10951]

4. Lubricate all control cables and the pivoting points of all levers and
pedals as well as of the sidestand/
centerstand.
5. Check and, if necessary, correct the tire air pressure, and then lift
the motorcycle so that both of its
wheels are off the ground. Alterna-
tively, turn the wheels a little every
month in order to prevent the tires
from becoming degraded in one
spot.
6. Cover the muffler outlet with a plastic bag to prevent moisture
from entering it.
7. Remove the battery and fully charge it. Store it in a cool, dry
place and charge it once a month.
Do not store the battery in an ex-
cessively cold or warm place
[less than 0 C (30  F) or more
than 30 C (90 F)]. For more in-
formation on storing the battery,
see page 6-32.
TIPMake any necessary repairs beforestoring the motorcycle.
32D-9-E8.book 4 ページ ２０１１年６月２８日　火曜日　午前１０時２７分

INDEX
AAir filter element and check hose,
cleaning ................................................. 6-17
Auxiliary light bulb, replacing ................... 6-38BBattery ..................................................... 6-32
Brake and clutch levers, checking and lubricating .............................................. 6-29
Brake fluid, changing ............................... 6-26
Brake fluid level, checking ....................... 6-25
Brake lever .............................................. 3-10
Brake lever free play, adjusting ............... 6-23
Brake light switches ................................. 6-24
Brake pedal ............................................. 3-10
Brake pedal, checking and lubricating ..... 6-30CCables, checking and lubricating ............. 6-29
Care ........................................................... 7-1
Catalytic converter ................................... 3-13
Clutch lever................................................ 3-9
Clutch lever free play, adjusting .............. 6-22
Coolant .................................................... 6-14
Coolant temperature warning light............. 3-2DDimmer switch ........................................... 3-9
Drive chain, cleaning and lubricating ....... 6-28
Drive chain slack ..................................... 6-27EEngine break-in ......................................... 5-3
Engine idling speed ................................. 6-19
Engine oil and oil filter element................ 6-12
Engine stop switch..................................... 3-9
Engine trouble warning light ...................... 3-3
EXUP system .......................................... 3-18
FFront and rear brake pads, checking ...... 6-25
Front fork, adjusting ................................ 3-14
Front fork, bleeding ................................. 3-16
Front fork, checking................................. 6-31
Fuel ......................................................... 3-11
Fuel consumption, tips for reducing .......... 5-3
Fuel level warning light .............................. 3-2
Fuel tank cap........................................... 3-11
Fuses, replacing ...................................... 6-34HHandlebar switches ................................... 3-8
Headlight bulb, replacing......................... 6-35
Helmet holder .......................................... 3-14
High beam indicator light ........................... 3-2
Horn switch ............................................... 3-9IIdentification numbers ............................... 9-1
Ignition circuit cut-off system ................... 3-19
Indicator lights and warning lights ............. 3-2LLicense plate light bulb, replacing ........... 6-37MMain switch/steering lock .......................... 3-1
Maintenance and lubricatio n, periodic....... 6-4
Maintenance, emission control system ..... 6-3
Matte color, caution ................................... 7-1
Model label ................................................ 9-1
Multi-function display................................. 3-3NNeutral indicator light ................................ 3-2PPanels, removing and installing ................ 6-8
Parking ...................................................... 5-4 Part locations .............................................2-1
SSafety information ......................................1-1
Seat ......................................................... 3-13
Shifting .......................................................5-2
Shift pedal ................................................3-10
Shift pedal, checking................................ 6-24
Shock absorber assembly, adjusting .......3-17
Sidestand .................................................3-19
Sidestand, checking and lubricating ........6-30
Spark plug, checking ............................... 6-11
Specifications.............................................8-1
Starting the engine.....................................5-1
Start switch ................................................3-9
Steering, checking ................................... 6-32
Storage ......................................................7-3
Supporting the motorcycle .......................6-38
Swingarm pivots, lubricating .................... 6-31TTail/brake light ......................................... 6-36
Throttle grip and cable, checking and
lubricating ..............................................6-29
Throttle grip free play, checking............... 6-19
Tires ......................................................... 6-20
Tool kit .......................................................6-2
Troubleshooting ....................................... 6-42
Troubleshooting charts ............................6-43
Turn signal indicator light ...........................3-2
Turn signal light bul b, replacing ............... 6-36
Turn signal switch ......................................3-9VValve clearance ....................................... 6-20
Vehicle identificat ion number .....................9-1
32D-9-E8.book 2 ページ ２０１１年６月２８日　火曜日　午前１０時２７分