2012 YAMAHA TZR50 steering

SAFETY INFORMATION .....................1-1
DESCRIPTION.....................................2-1Left view ...........................................3-1
Right view .........................................3-1
Controls and instruments .................3-1
INSTRUMENT AND CONTROL
FUNCTIONS ........................................3-1 Main switch/steering lock .................3-1
Indicator and warning lights .............3-2
Turn signal indicator light ................3-2
Neutral indicator light ......................3-2
Oil level warning light ......................3-2
Coolant temperature warning light ...............................................3-3
Engine trouble warning light ............3-3
Speedometer unit .............................3-3
Tachometer .......................................3-4
Handlebar switches ..........................3-4
Pass switch ......................................3-5
Dimmer switch .................................3-5
Turn signal switch ............................3-5
Horn switch .....................................3-5
Engine stop switch ..........................3-5
Start switch ......................................3-5
Clutch lever .......................................3-5
Shift pedal.........................................3-6
Brake lever ........................................3-6
Brake pedal.......................................3-6
Fuel tank cap ....................................3-7 Fuel ...................................................3-8
Fuel tank breather/overflow hose .....3-9
Catalytic converter............................3-9
2-stroke engine oil ..........................3-10
Fuel cock ........................................3-11
Starter (choke) lever ......................3-12
Seat.................................................3-12
Anti-theft device housing................3-13
Rear view mirrors ............................3-13
Sidestand ........................................3-14
Ignition circuit cut-off system .........3-14
FOR YOUR SAFETY –
PRE-OPERATION CHECKS ...............4-1
OPERATION AND IMPORTANT
RIDING POINTS ..................................5-1 Starting a cold engine ......................5-1
Starting a warm engine ....................5-2
Shifting ..............................................5-2
Tips for reducing fuel consumption..................................5-3
Engine break-in.................................5-3
Parking ..............................................5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT ....................................6-1 Owner’s tool kit .................................6-1
Periodic maintenance chart for the emission control system .........6-3 General maintenance and
lubrication chart ............................6-4
Removing and installing cowlings and panels .....................................6-8
Checking the spark plug ................6-11
Transmission oil ..............................6-13
Coolant ...........................................6-14
Air filter element ..............................6-17
Adjusting the carburetor .................6-17
Adjusting the engine idling speed..........................................6-18
Adjusting the throttle grip free play .......................................6-18
Tires ................................................6-19
Cast wheels ....................................6-21
Adjusting the clutch lever free play .......................................6-21
Checking the front brake lever free play .......................................6-22
Adjusting the brake pedal free play .......................................6-22
Adjusting the shift pedal position ...6-22
Brake light switches .......................6-23
Checking the front and rear brake pads ..................................6-23
Checking the brake fluid level ........6-24
Changing the brake fluid ................6-25
Drive chain slack.............................6-25
Cleaning and lubricating the drive chain ............................................6-27
TABLE OF CONTENTS
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Checking and lubricating the cables ..........................................6-28
Checking and lubricating the throttle grip and cable .................6-28
Adjusting the Autolube pump .........6-28
Checking and lubricating the brake and shift pedals.................6-29
Checking and lubricating the brake and clutch levers ...............6-29
Checking and lubricating the sidestand .....................................6-30
Checking the front fork ...................6-31
Checking the steering.....................6-31
Checking the wheel bearings .........6-32
Battery ............................................6-32
Replacing the fuse ..........................6-33
Replacing the headlight bulb..........6-34
Replacing the tail/brake light bulb .............................................6-35
Replacing a front turn signal light bulb......................................6-35
Replacing a rear turn signal light bulb......................................6-36
Replacing the license plate light bulb......................................6-36
Troubleshooting ..............................6-37
Troubleshooting charts ...................6-38
MOTORCYCLE CARE AND
STORAGE ............................................7-1 Matte color caution...........................7-1 Care ..................................................7-1
Storage .............................................7-3
SPECIFICATIONS ...............................8-1
CONSUMER INFORMATION .............9-1 Identification numbers ......................9-1
Vehicle identification number............9-1
Model label .......................................9-1
TABLE OF CONTENTS
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de can rapidly reach dangerous
levels.
Do not run engine in poorly venti-
lated or partially enclosed areas
such as barns, garages, or car-
ports.
Do not run engine outdoors whe-
re engine exhaust can be drawn
into a building through openings
such as windows and doors.
Loading
Adding accessories or cargo to your
motorcycle can adversely affect sta-
bility and handling if the weight distri-
bution of the motorcycle is changed.
To avoid the possibility of an acci-
dent, use extreme caution when
adding cargo or accessories to your
motorcycle. Use extra care when
riding a motorcycle that has added
cargo or accessories. Here, along
with the information about accesso-
ries below, are some general guideli-
nes to follow if loading cargo to your
motorcycle:
The total weight of the operator, pas-
senger, accessories and cargo must
not exceed the maximum load limit. Operation of an overloaded vehicle
could cause an accident.
When loading within this weight limit,
keep the following in mind:
Cargo and accessory weight
should be kept as low and close
to the motorcycle as possible.
Securely pack your heaviest
items as close to the center of
the vehicle as possible and make
sure to distribute the weight as
evenly as possible on both sides
of the motorcycle to minimize
imbalance or instability.
Shifting weights can create a
sudden imbalance. Make sure
that accessories and cargo are
securely attached to the
motorcycle before riding. Check
accessory mounts and cargo res-
traints frequently.
• Properly adjust the suspension for your load (suspension-
adjustable models only), and check the condition and pres-
sure of your tires.
• Never attach any large or heavy items to the handlebar,
front fork, or front fender. The-
se items, including such cargo
as sleeping bags, duffel bags,
or tents, can create unstable
handling or a slow steering res-
ponse.
This vehicle is not designed to
pull a trailer or to be attached
to a sidecar.
Genuine Yamaha Accessories
Choosing accessories for your vehicle
is an important decision. Genuine
Yamaha accessories, which are avai-
lable only from a Yamaha dealer, have
been designed, tested, and approved
by Yamaha for use on your vehicle.
Many companies with no connection
to Yamaha manufacture parts and
accessories or offer other modifica-
tions for Yamaha vehicles. Yamaha is
not in a position to test the products
that these aftermarket companies
produce. Therefore, Yamaha can neit-
her endorse nor recommend the use
Maximum load: 196 kg (432 lb)1
SAFETY INFORMATION
1-3
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1
SAFETY INFORMATION
1-4
of accessories not sold by Yamaha or
modifications not specifically recom-
mended by Yamaha, even if sold and
installed by a Yamaha dealer.
Aftermarket Parts, Accessories,
and Modifications
While you may find aftermarket pro-
ducts similar in design and quality to
genuine Yamaha accessories, recog-
nize that some aftermarket accesso-
ries or modifications are not suitable
because of potential safety hazards to
you or others. Installing aftermarket
products or having other modifica-
tions performed to your vehicle that
change any of the vehicle’s design or
operation characteristics can put you
and others at greater risk of serious
injury or death. You are responsible
for injuries related to changes in the
vehicle.
Keep the following guidelines in mind,
as well as those provided under “Loa-
ding” when mounting accessories.
Never install accessories or carry
cargo that would impair the per-
formance of your motorcycle.
Carefully inspect the accessorybefore using it to make sure that
it does not in any way reduce
ground clearance or cornering
clearance, limit suspension tra-
vel, steering travel or control ope-
ration, or obscure lights or reflec-
tors.
• Accessories fitted to the hand- lebar or the front fork area can
create instability due to impro-
per weight distribution or
aerodynamic changes. If
accessories are added to the
handlebar or front fork area,
they must be as lightweight as
possible and should be kept to
a minimum.
• Bulky or large accessories may seriously affect the stability of
the motorcycle due to aerody-
namic effects. Wind may
attempt to lift the motorcycle,
or the motorcycle may become
unstable in cross winds. These
accessories may also cause
instability when passing or
being passed by large vehicles.
• Certain accessories can dis- place the operator from his or her normal riding position. This
improper position limits the fre-
edom of movement of the ope-
rator and may limit control abi-
lity, therefore, such
accessories are not recom-
mended.
• Use caution when adding elec- trical accessories. If electrical
accessories exceed the capa-
city of the motorcycle’s electri-
cal system, an electric failure
could result, which could cau-
se a dangerous loss of lights or
engine power.
Aftermarket Tires and Rims
The tires and rims that came with your
motorcycle were designed to match
the performance capabilities and to
provide the best combination of
handling, braking, and comfort. Other
tires, rims, sizes, and combinations
may not be appropriate. Refer to
page 6-19 for tire specifications and
more information on replacing your
tires.
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EAU10430
Controls and instruments
DESCRIPTION
2-3
2
1. Clutch lever (page 3-5)
2. Left handlebar switches (page 3-4)
3. Starter (choke) lever (page 3-12)
4. Tachometer (page 3-4)
5. Main switch/steering lock (page 3-1)
6. Speedometer unit (page 3-3)
7. Right handlebar switches (page 3-4)
8. Throttle grip (page 6-18)9. Front brake lever (page 3-6)
10 . Fuel tank cap (page 3-7)
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INSTRUMENT AND CONTROL FUNCTIONS
3-1
3
EAU10460
Main switch/steering lock
The main switch/steering lock con-
trols the ignition and lighting systems,
and is used to lock the steering. The
various positions are described
below.
EAU10640
ON
All electrical circuits are supplied with
power, and the engine can be started.
The key cannot be removed.
TIP
The headlight, meter lighting and tai-
llight come on automatically when the
engine is started.
EAU10661
OFF
All electrical systems are off. The key
can be removed.
EWA10061
Never turn the key to “ ” or “ ”
while the vehicle is moving. Other-
wise the electrical systems will be
switched off, which may result in
loss of control or an accident.
EAU10683
LOCK
The steering is locked, and all electri-
cal systems are off. The key can be
removed.T
o lock the steering
1. Push
2. Turn
1. Turn the handlebars all the way to
the left.
2. Push the key in from the “ ” position, and then turn it to
“ ” while still pushing it.
3. Remove the key.
WARNING
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To unlock the steering
1. Push
2. Turn
Push the key in, and then turn it to
“ ” while still pushing it.
EAU11004
Indicator and warning lights
1. Coolant temperature warning light “ ”
2. Oil level warning light “ ”
3. Turn signal indicator light “ ”
4. Neutral indicator light “ ”
5. Engine trouble warning light “ ”
EAU11020
Turn signal indicator light “ ”
This indicator light flashes when the
turn signal switch is pushed to the left
or right.
EAU11060
Neutral indicator light “ ”
This indicator light comes on when
the transmission is in the neutral posi-
tion.
EAUM1062
Oil level warning light “ ”
This warning light comes on when the
key is in the “ ” position or if the oil
level in the 2-stroke engine oil tank is
low during operation. If the warning
light comes on during operation, stop
immediately and fill the oil tank with
2-stroke engine oil of either JASO
grade “FC” or ISO grades “EG-C” or
“EG-D”. The warning light should go
off after the 2-stroke engine oil tank
has been refilled.
TIP
If the warning light does not come on
when the key is in the “ ” position or
does not go off after the 2-stroke
engine oil tank has been refilled, have
an Yamaha dealer check the electrical
circuit.
ECA16291
Do not operate the vehicle until you
know that the engine oil level is suf-
ficient.
NOTICE
INSTRUMENT AND CONTROL FUNCTIONS
3-2
3
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-5
6
ODOMETER READING
CHECK OR ANNUAL
NO. ITEM MAINTENANCE JOB
1000 km 6000 km 12000 km 18000 km 24000 km CHECK
(600 mi) (3500 mi) (7000 mi) (10500 mi) (14000 mi)
• Check operation and for
9* Swingarm excessive play. √ √√ √
• Lubricate with lithium-soap-
based grease. Every 24000 km (14000 mi)
• Check chain slack, alignment and condition. Every 500 km (300 mi) and after washing
10 Drive chain • Adjust and lubricate chain with
the motorcycle, riding in the rain or riding in wet areas
a special O-ring chain lubricant
thoroughly.
• Check bearing play and steering
11 * Steering bearings for roughness. √√ √ √ √
• Lubricate with lithium-soap-
based grease. Every 50000 km (30000 mi)
12 * Chassis fasteners • Make sure that all nuts, bolts and
screws are properly tightened. √ √√ √ √
13 Brake lever pivot
shaft • Lubricate with silicone grease.
√ √√ √ √
14 Brake pedal pivot
• Lubricate with lithium-soap-
shaft based grease. √ √√ √ √
15 Clutch lever pivot
• Lubricate with lithium-soap-
shaft based grease. √ √√ √ √
16 Shift pedal pivot
• Lubricate with lithium-soap-
shaft based grease. √ √√ √ √
• Check operation.
17 Sidestand • Lubricate with lithium-soap- √ √√ √ √
based grease.
18 * Sidestand switch • Check operation. √√ √ √ √ √
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