Page 12 of 86
LOCATION OF IMPORTANT LABELS
1-2
1For Canada
CMVSSCANADANSVAC
TRANSPORT
506
2
4
1
3
Cold tire normal pressure should be set as
follows.FRONT : 100kPa, {1.00kgf/cm
2}, 15psi
REAR : 100kPa, {1.00kgf/cm2}, 15psi
3RV-21668-A0
TIRE INFORMATION
La pression des pneus à froid doit normalement
être réglée comme suit.
AVANT : 100kPa, {1.00kgf/cm
2}, 15psi
ARRIERE
: 100kPa, {1.00kgf/cm
2}, 15psi
3RV-21668-B0
INFORMATION SUR LES PNEUS
U5B684E0.book Page 2 Monday, June 13, 2011 4:46 PM
Page 16 of 86
LOCATION OF IMPORTANT LABELS
1-6
1Familiarize yourself with the following pictograms and read the explanatory text.
**.* kPa
*.** kgf/cm²
*.* psi **.* kPa
*.** kgf/cm²
*.* psi
Read the Owner ’s manual.
This unit contains high-pressure
nitrogen gas.
Mishandling can cause
an explosion. Do not incinerate,
puncture or open.
Turn off the main switch after
riding to avoid draining the
battery. Use unleaded gasoline only.
Measure the tire pressure when
the tires are cold.
Adjust the tire pressure.
Improper tire pressure can
cause loss of control.
Loss of control can result in
severe injury or death.
U5B684E0.book Page 6 Monday, June 13, 2011 4:46 PM
Page 19 of 86
LOCATION OF IMPORTANT LABELS1-9
1
For Oceania and South Africa
TIRE INFORMATION
Cold tire normal pressure should be set as
follows.
FRONT : 100kPa, {
1.00kgf/cm
2}, 15psi
REAR : 100kPa, {1.00kgf/cm2}, 15psi
3RV-21668-A0
4AA-22259-40
3PT-2118K-A1
12
3
U5B684E0.book Page 9 Monday, June 13, 2011 4:46 PM
Page 37 of 86
FOR YOUR SAFETY – PRE-OPERATION CHECKS
5-2
5
Control cables
Make sure that operation is smooth.
Lubricate if necessary. 7-22
Drive chain
Check chain slack.
Adjust if necessary.
Check chain condition.
Lubricate if necessary. 7-20, 7-22
Wheels and tires
Check for damage.
Check tire condition and tread depth.
Check air pressure.
Correct if necessary. 7-15, 7-17
Shift pedal
Make sure that operation is smooth.
Correct if necessary. 7-19
Brake pedal
Make sure that operation is smooth.
Lubricate pedal pivoting point if necessary. 7-23
Brake lever
Make sure that operation is smooth.
Lubricate lever pivoting point if necessary. 7-23
Sidestand
Make sure that operation is smooth.
Lubricate pivot if necessary. 7-24
Chassis fasteners
Make sure that all nuts, bolts and screws are properly tightened.
Tighten if necessary. —
Engine stop switch Check operation. 4-1
ITEM CHECKS PAGE
U5B684E0.book Page 2 Monday, June 13, 2011 4:46 PM
Page 45 of 86

PERIODIC MAINTENANCE AND ADJUSTMENT
7-4
7
EAU3534B
General maintenance and lubrication chart TIP
From 7000 km (4200 mi) or 18 months, repeat the maintenance intervals starting from 3000 km (1800 mi) or 6 months.
Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical
skills.
No.ITEM CHECKS AND MAINTENANCE JOBS INITIAL ODOMETER READINGS
1000 km
(600 mi) or
1 month or 30 hours 3000 km
(1800 mi) or
6 months or 90 hours 5000 km
(3000 mi) or
12 months or 150 hours
1 *Clutch
Check operation.
Adjust if necessary. √√√
2 *Front brake
Check operation.
Adjust brake lever free play and replace brake shoes if
necessary. √√√
3 *Rear brake
Check operation.
Adjust brake pedal free play and replace brake shoes if
necessary. √√√
4 *Wheels
Check runout, spoke tightness and for damage.
Tighten spokes if necessary. √√√
5 *Tires
Check tread depth and for damage.
Replace if necessary.
Check air pressure.
Correct if necessary. √√
6 *Wheel bearings
Check bearings for smooth operation.
Replace if necessary. √√
7 *Swingarm pivot bearings
Check bearing assemblies for looseness.
Moderately repack with lithium-soap-based grease. √√
U5B684E0.book Page 4 Monday, June 13, 2011 4:46 PM
Page 56 of 86

PERIODIC MAINTENANCE AND ADJUSTMENT
7-15
7
EAU21384
Checking the throttle grip free
play The throttle grip free play should mea-
sure 4.0–6.0 mm (0.16 –0.24 in) at the
inner edge of the throttle grip. Periodi-
cally check the throttle grip free play
and, if necessary, have a Yamaha deal-
er adjust it.
EAU21401
Valve clearance The valve clearance changes with use,
resulting in improper air-fuel mixture
and/or engine noise. To prevent this
from occurring, the valve clearance
must be adjusted by a Yamaha dealer
at the intervals specified in the periodic
maintenance and lubrication chart.
EAU39824
Tires To maximize the performance, durabil-
ity, and safe operation of your motorcy-
cle, note the following points regarding
the specified tires.
Tire air pressure
The tire air pressure should be checked
and, if necessary, adjusted before each
ride.
WARNING
EWA15370
Operation of this vehicle with im-
proper tire pressure may cause se-
vere injury or death from loss of
control.
The tire air pressure must be
checked and adjusted on cold tires
(i.e., when the temperature of the
tires equals the ambient tempera-
ture).
1. Throttle grip free play
1
Standard tire air pressure: Fr o nt :100 kPa (1.00 kgf/cm ², 15 psi)
Rear:
100 kPa (1.00 kgf/cm ², 15 psi)
U5B684E0.book Page 15 Monday, June 13, 2011 4:46 PM
Page 78 of 86

MOTORCYCLE CARE AND STORAGE
8-4
82. For motorcycles equipped with a
fuel cock that has an “OFF ” posi-
tion: Turn the fuel cock lever to
“ OFF ”.
3. Drain the carburetor float chamber by loosening the drain bolt; this will
prevent fuel deposits from building
up. Pour the drained fuel into the
fuel tank.
4. Fill up the fuel tank and add fuel stabilizer (if available) to prevent
the fuel tank from rusting and the
fuel from deteriorating.
5. Perform the following steps to pro- tect the cylinder, piston rings, etc.
from corrosion.a. Remove the spark plug cap and spark plug.
b. Pour a teaspoonful of engine oil into the spark plug bore.
c. Install the spark plug cap onto the spark plug, and then place
the spark plug on the cylinder
head so that the electrodes are
grounded. (This will limit spark-
ing during the next step.)
d. Turn the engine over several times with the starter. (This will
coat the cylinder wall with oil.) WARNING! To prevent dam-
age or injury from sparking,
make sure to ground the
spark plug electrodes while
turning the engine over.
[EWA10951]
e. Remove the spark plug cap from the spark plug, and then
install the spark plug and the
spark plug cap.
6. Lubricate all control cables and the pivoting points of all levers and
pedals as well as of the side-
stand/centerstand.
7. Check and, if necessary, correct the tire air pressure, and then lift
the motorcycle so that both of its
wheels are off the ground. Alterna-
tively, turn the wheels a little every
month in order to prevent the tires
from becoming degraded in one
spot.
8. Cover the muffler outlet with a plastic bag to prevent moisture
from entering it.
9. Remove the battery and fully charge it. Store it in a cool, dry
place and charge it once a month.
Do not store the battery in an ex- cessively cold or warm place [less
than 0 °
C (30 °F) or more than 30
° C (90 ° F)]. For more information
on storing the battery, see page
7-26.
TIPMake any necessary repairs before
storing the motorcycle.
U5B684E0.book Page 4 Monday, June 13, 2011 4:46 PM
Page 80 of 86

SPECIFICATIONS
9-2
9
Transmission type:Constant mesh 4-speed
Operation: Left foot operation
Gear ratio:
1st: 3.166 (38/12)
2nd:
1.941 (33/17)
3rd: 1.380 (29/21)
4th: 1.095 (23/21)Chassis:Frame type:Backbone
Caster angle: 26.00 °
Trail:
60 mm (2.4 in)Front tire:Type:With tube
Size:
2.50-14 4PR
Manufacturer/model: CHEN SHIN/C-803-2Rear tire:Type:
With tube
Size: 3.00-12 4PR
Manufacturer/model: CHEN SHIN/C-803-2
Loading:Maximum rider weight:60.0 kg (132 lb)Tire air pressure (measured on cold
tires):
Front: 100 kPa (1.00 kgf/cm ², 15 psi)
Rear:
100 kPa (1.00 kgf/cm ², 15 psi)
Front wheel:Wheel type:
Spoke wheel
Rim size:
14x1.40Rear wheel:Wheel type:Spoke wheel
Rim size:
12x1.60Front brake:Type:Drum brake
Operation:
Right hand operationRear brake:Type:Drum brake
Operation:
Right foot operationFront suspension:Type:Telescopic fork
Spring/shock absorber type:
Coil spring/oil damper Wheel travel:
115.0 mm (4.53 in)
Rear suspension:Type:
Swingarm
Spring/shock absorber type: Coil spring/gas-oil damper
Wheel travel: 110.0 mm (4.33 in)Electrical system:Ignition system:DC CDI
Charging system: AC magnetoBattery:Model:GT4B-5
Voltage, capacity: 12 V, 2.5 AhFuse:Fuse:10.0 A
U5B684E0.book Page 2 Monday, June 13, 2011 4:46 PM