2012 YAMAHA TMAX bulb

TABLE OF CONTENTSSAFETY INFORMATION .................. 1-1
Further safe-riding points ................ 1-5
DESCRIPTION .................................. 2-1
Left view .......................................... 2-1
Right view ........................................ 2-2
Controls and instrument s................. 2-3
INSTRUMENT AND CONTROL
FUNCTIONS ....................................... 3-1
Immobilizer system .... ..................... 3-1
Main switch/steering lock ................ 3-2
Indicator lights and warning light .... 3-3
Speedometer .................................. 3-4
Tachometer .................................... 3-4
Multi-function display ...................... 3-5
Anti-theft alarm (opti onal) ............. 3-12
Handlebar switches ...................... 3-12
Front brake lever .......................... 3-13
Rear brake lever ........................... 3-14
Rear brake lock lever .................... 3-15
Fuel tank cap ................................ 3-15
Fuel ............................................... 3-16
Catalytic converter ........................ 3-18
Seat .............................................. 3-18
Adjusting the rider backrest .......... 3-19
Helmet holder ............................... 3-20
Storage compartments ................. 3-20
Windshield .................................... 3-22
Rear view mirrors ......................... 3-24
Shock absorber assembly ............ 3-24 Sidestand ..................................... 3-25
Ignition circuit cut-o
ff system ........ 3-25
FOR YOUR SAFETY –
PRE-OPERATION CHECKS ............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS ................................. 5-1
Starting the engine ......................... 5-1
Starting off ...................................... 5-2
Acceleration and deceleration ........ 5-2
Braking ........................................... 5-3
Tips for reducing fuel consumption ............................... 5-3
Engine break-in .............................. 5-4
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT ................................... 6-1
Owner’s tool kit ............................... 6-2
Periodic maintenance chart for the emission contro l system ....... 6-3
General maintenance and
lubrication chart .......................... 6-4
Removing and installing panels ..... 6-8
Checking the spark plugs ............. 6-10
Engine oil and oil filter cartridge ... 6-11
Coolant ......................................... 6-14
Replacing the air filter element ..... 6-15
Adjusting the engine idling speed ........................................ 6-16 Checking the throttle grip free
play ............................................ 6-17
Valve clearance ............................ 6-17
Tires .............................................. 6-17
Cast wheels .................................. 6-19
Checking the front and rear brake lever free play .................. 6-20
Adjusting the rear brake lock
cable .......................................... 6-21
Checking the rear brake lock ........ 6-21
Checking the front and rear
brake pads ................................. 6-22
Checking the brake fluid level ....... 6-23
Changing the brake fluid ............... 6-24
Drive belt slack ............................. 6-24
Checking and lubricating the cables ........................................ 6-24
Checking and lubricating the throttle grip and cable ................ 6-25
Lubricating the front and rear
brake levers ............................... 6-25
Checking and lubricating the centerstand and sidestand ........ 6-26
Checking the front fork .................. 6-26
Checking the steering ................... 6-27
Checking the wheel bearings ........ 6-27
Battery .......................................... 6-28
Replacing the fuses ...................... 6-30
Replacing the headlight bulb ........ 6-31
Tail/brake light .............................. 6-3259C-9-E0.book 1 ページ ２０１１年９月１１日　日曜日　午前９時２７分

TABLE OF CONTENTS
Replacing a front turn signal light bulb ........................................... 6-32
Rear turn signal light bulb.............. 6-33
Replacing the license plate light bulb ........................................... 6-33
Replacing an auxiliary light bulb ... 6-34
Troubleshooting ............................ 6-34
Troubleshooting charts ................. 6-36
SCOOTER CARE AND STORAGE ... 7-1
Matte color caution ......................... 7-1
Care ................................................ 7-1
Storage ........................................... 7-3
SPECIFICATIONS ............................. 8-1
CONSUMER INFORMATION ............. 9-1
Identification numbers .................... 9-1
59C-9-E0.book 2 ページ ２０１１年９月１１日　日曜日　午前９時２７分

PERIODIC MAINTENANCE AND ADJUSTMENT
6-31
1
2
3
4
56
7
8
9
EAU52230
Replacing the headlight bulb This model is equipped with a halogen
bulb headlights. If the headlight bulb
burns out, replace it as follows.NOTICE
ECA10650
Take care not to damage the follow-
ing parts:
Headlight bulb
Do not touch the glass part of
the headlight bulb to keep it free
from oil, otherwise the transpar-
ency of the glass, the luminosity
of the bulb, and the bulb life will
be adversely affected. Thor-
oughly clean off any dirt and fin-
gerprints on the headlight bulb
using a cloth moistened with al-
cohol or thinner.

Headlight lens
Do not affix any type of tinted
film or stickers to the headlight
lens.
Do not use a headlight bulb of awattage higher than specified. 1. Remove panel A. (See page 6-8.)
2. Remove the headlight bulb cover.
3. Disconnect the headlight coupler,
and then remove the burnt-out
bulb by turning it counterclock-
wise. 4. Install a new bulb by turning it
clockwise.
5. Connect the headlight coupler.
6. Install the headlight bulb cover.
7. Install the panel.
8. Have a Yamaha dealer adjust the headlight beam if necessary.
1. Do not touch the glass part of the bulb.
1. Headlight bulb cover
1
1
1. Headlight coupler
2. Headlight bulb
1
2
59C-9-E0.book 31 ページ ２０１１年９月１１日　日曜日　午前９時２７分

PERIODIC MAINTENANCE AND ADJUSTMENT
6-32
2
3
4
567
8
9
EAU24181
Tail/brake light This model is equipped with an
LED-type tail/brake light.
If the tail/brake light does not come on,
have a Yamaha dealer check it.
EAU52320
Replacing a front turn signal
light bulb 1. Place the scooter on the center-
stand.
2. Remove the socket (together with the bulb) by turning it counter-
clockwise.
3. Remove the burnt-out bulb by pushing it in and turning it counter-
clockwise. 4. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
5. Install the socket (together with the bulb) by turning it clockwise.1. Turn signal light bulb socket
1
1. Turn signal light bulb
2. Turn signal light bulb socket
1 2
59C-9-E0.book 32 ページ ２０１１年９月１１日　日曜日　午前９時２７分

PERIODIC MAINTENANCE AND ADJUSTMENT
6-33
1
2
3
4
56
7
8
9
EAUT1330
Rear turn signal light bulbIf a rear turn signal light does not come
on, have a Yamaha dealer check the
electrical circuit or replace the bulb.
EAU24313
Replacing the license plate
light bulb 1. Remove the license plate light unitby removing the screws.
2. Remove the license plate light bulb socket (together with the bulb) by
pulling it out. 3. Remove the burnt-out bulb by pull-
ing it out.
4. Insert a new bulb into the socket.
5. Install the socket (together with the bulb) by pushing it in.
6. Install the license plate light unit by installing the screws.1. Screw
1
1. License plate light unit
2. License plate light bulb socket
1 2
59C-9-E0.book 33 ページ ２０１１年９月１１日　日曜日　午前９時２７分

PERIODIC MAINTENANCE AND ADJUSTMENT
6-34
2
3
4
567
8
9
EAU52050
Replacing an auxiliary light
bulb 1. Remove panel A. (See page 6-8.)
2. Remove the auxiliary light socket(together with the bulb) by pulling it
out.
3. Remove the burnt-out bulb by pull- ing it out. 4. Insert a new bulb into the socket.
5. Install the auxiliary light socket (to-
gether with the bulb) by pushing it
in.
6. Install the panel.
EAU25881
Troubleshooting Although Yamaha scooters receive a
thorough inspection before shipment
from the factory, trouble may occur dur-
ing operation. Any problem in the fuel,
compression, or ignition systems, for
example, can cause poor starting and
loss of power.
The following troubleshooting charts
represent quick and easy procedures
for checking these vital systems your-
self. However, should your scooter re-
quire any repair, take it to a Yamaha
dealer, whose skilled technicians have
the necessary tools, experience, and
know-how to service the scooter prop-
erly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look like
Yamaha parts, but they are often inferi-
or, have a shorter service life and can
lead to expensive repair bills.
WARNING
EWA15141
When checking the fuel system, do
not smoke, and make sure there are
no open flames or sparks in the ar-
ea, including pilot lights from water
1. Auxiliary light bulb socket1
1. Auxiliary light bulb
2. Auxiliary light bulb socket
1 2
59C-9-E0.book 34 ページ ２０１１年９月１１日　日曜日　午前９時２７分

SPECIFICATIONS
8-2
1
2
3
4
5
6
78
9
Rear tire:Type: Tubeless
Size: 160/60R15 M/C 67H
Manufacturer/model: DUNLOP/GPR-100L
Manufacturer/model:
BRIDGESTONE/BT012RLoading:Maximum load: 198 kg (437 lb)
* (Total weight of rider, passenger, cargo
and accessories)Tire air pressure (measured on cold
tires):Loading condition: 0–90 kg (0–198 lb)
Front: 225 kPa (2.25 kgf/cm
2, 33 psi)
Rear: 250 kPa (2.50 kgf/cm2, 36 psi)
Loading condition:
90–198 kg (198–437 lb)
Front: 225 kPa (2.25 kgf/cm2, 33 psi)
Rear: 280 kPa (2.80 kgf/cm2, 41 psi)
Front wheel:Wheel type: Cast wheel
Rim size: 15M/C x MT3.50
Rear wheel:Wheel type: Cast wheel
Rim size: 15M/C x MT5.00Front brake:Type:
Dual disc brake
Operation: Right hand operation
Specified brake fluid: DOT 4Rear brake:Type: Single disc brake
Operation: Left hand operation
Specified brake fluid:
DOT 4Front suspension:Type: Telescopic fork
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel: 120.0 mm (4.72 in)Rear suspension:Type:
Swingarm
Spring/shock absorber type: Coil spring/gas-oil damper
Wheel travel: 116.0 mm (4.57 in)
Electrical system:Ignition system: TCI
Charging system: AC magnetoBattery:Model:
YTZ12S
Voltage, capacity: 12 V, 11.0 AhHeadlight:Bulb type:
Halogen bulbBulb voltage, wattage  quantity:Headlight:
12 V, 55 W  2
Tail/brake light:
LED
Front turn signal light: 12 V, 21.0 W  2
Rear turn signal light: 12 V, 21.0 W  2
Auxiliary light:
12 V, 5.0 W  1
License plate light: 12 V, 5.0 W  1
Meter lighting: LED
High beam indicator light:
LED
Turn signal indicator light: LED x 2
Engine trouble warning light: LED
59C-9-E0.book 2 ページ ２０１１年９月１１日　日曜日　午前９時２７分

INDEX
AAcceleration and deceleration ................... 5-2
Air filter element, replacing ...................... 6-15
Anti-theft alarm (optional) ........................ 3-12
Auxiliary light bulb, replacing ................... 6-34BBattery ..................................................... 6-28
Brake fluid, changing ............................... 6-24
Brake fluid level, checking ....................... 6-23
Brake lever, front ..................................... 3-13
Brake lever, rear ...................................... 3-14
Brake levers, lubricating .......................... 6-25
Braking ...................................................... 5-3CCables, checking and lubricating ............. 6-24
Care ........................................................... 7-1
Catalytic converter ................................... 3-18
Centerstand and sidestand, checking and lubricating ....................................... 6-26
Coolant .................................................... 6-14DDimmer switch ......................................... 3-12
Drive belt slack ........................................ 6-24EEngine break-in ......................................... 5-4
Engine idling speed ................................. 6-16
Engine oil and oil filter cartridge .............. 6-11
Engine stop switch................................... 3-13
Engine trouble warning light ...................... 3-3FFront and rear brake lever free play, checking ................................................ 6-20
Front and rear brake pads, checking ....... 6-22
Front fork, checking ................................. 6-26 Fuel ......................................................... 3-16
Fuel consumption, tips for reducing .......... 5-3
Fuel tank cap........................................... 3-15
Fuses, replacing ...................................... 6-30
HHandlebar switches ................................. 3-12
Hazard switch.......................................... 3-13
Headlight bulb, replacing......................... 6-31
Helmet holder .......................................... 3-20
High beam indicator light ........................... 3-3
Horn switch ............................................. 3-13IIdentification numbers ............................... 9-1
Ignition circuit cut-off system ................... 3-25
Immobilizer system ................................... 3-1
Immobilizer system indicator light ............. 3-3
Indicator lights and warning light ............... 3-3LLicense plate light bulb, replacing ........... 6-33MMain switch/steering lock .......................... 3-2
Maintenance and lubricatio
n, periodic....... 6-4
Maintenance, emission control system ..... 6-3
Matte color, caution ................................... 7-1
Model label ................................................ 9-1
Multi-function display................................. 3-5PPanels, removing and installing ................ 6-8
Parking ...................................................... 5-4
Part locations ............................................ 2-1
Pass switch ............................................. 3-12RRear brake lock cable, adjusting ............. 6-21
Rear brake lock, checking ....................... 6-21 Rear brake lock lever ............................... 3-15
Rear view mirrors..................................... 3-24
Rider backrest, adjusting .........................3-19
SSafe-riding points .......................................1-5
Safety information ......................................1-1
Seat ......................................................... 3-18
Shock absorber assembly .......................3-24
Sidestand .................................................3-25
Spark plugs, checking ..............................6-10
Specifications.............................................8-1
Speedometer .............................................3-4
Starting off .................................................5-2
Starting the engine.....................................5-1
Start switch ..............................................3-13
Steering, checking ................................... 6-27
Storage ......................................................7-3
Storage compartments ............................3-20TTachometer................................................3-4
Tail/brake light ......................................... 6-32
Throttle grip and cable, checking and
lubricating ..............................................6-25
Throttle grip free play, checking............... 6-17
Tires ......................................................... 6-17
Tool kit .......................................................6-2
Troubleshooting ....................................... 6-34
Troubleshooting charts ............................6-36
Turn signal indicator lights .........................3-3
Turn signal light bulb (front), replacing ....6-32
Turn signal switch .................................... 3-12VValve clearance ....................................... 6-17
Vehicle identificat ion number .....................9-1
59C-9-E0.book 2 ページ ２０１１年９月１１日　日曜日　午前９時２７分