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PERIODIC MAINTENANCE AND
ADJUSTMENT ......................................... 8-1
Owner’s manual and tool kit ................. 8-5
Periodic maintenance chart for the
emission control system ..................... 8-7
General maintenance and lubrication
chart ................................................... 8-8
Hood ................................................... 8-17
Console .............................................. 8-21
Engine oil and oil filter cartridge ......... 8-25
Final gear oil ....................................... 8-39
Differential gear oil ............................. 8-47
Coolant ............................................... 8-55
Axle boots........................................... 8-59
Spark plug inspection ......................... 8-61
Cleaning the air filter element............. 8-67
Drive select lever box check hose ...... 8-79
V-belt cooling duct check hose........... 8-79
V-belt case drain plug......................... 8-81
Cleaning the spark arrester ................ 8-83
Valve clearance .................................. 8-85
Brakes ................................................ 8-87
Checking the front and rear brake
pads ................................................. 8-89
Checking the parking brake pads ....... 8-91
Checking the brake fluid level ............ 8-93
Brake fluid replacement...................... 8-99
8
Checking the brake pedal .................. 8-99
Parking brake lever free play
adjustment ..................................... 8-101
Brake light switch adjustment .......... 8-105
Cable inspection and lubrication ...... 8-107
Brake pedal and accelerator pedal
lubrication ...................................... 8-109
Rear knuckle upper and lower pivot
lubrication (left and right) ............... 8-111
Steering shaft lubrication ................. 8-115
Wheel removal ................................. 8-115
Tire replacement .............................. 8-117
Wheel installation ............................. 8-119
Battery.............................................. 8-121
Jump-starting ................................... 8-131
Fuse replacement ............................ 8-137
Replacing a headlight bulb............... 8-143
Headlight beam adjustment ............. 8-149
Tail/brake light bulb replacement ..... 8-151
Troubleshooting ............................... 8-157
Troubleshooting charts .................... 8-159
CLEANING AND STORAGE ................... 9-1
A. Cleaning .......................................... 9-1
B. Storage ............................................ 9-7
SPECIFICATIONS................................. 10-1
910
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Page 434 of 492
8-143 1. Cover at the rear of the headlight
1. Cache au dos du phare
1. Cubierta de la parte posterior del faro
1. Headlight bulb holder cover
1. Cache du porte-ampoule de phare
1. Tapa del portabombillas del faro
EVU01670
Replacing a headlight bulb
If a headlight bulb burns out, replace it as follows.
1. Open the hood. (See pages 8-17–8-19 for
hood opening and closing procedures.)
2. Remove the cover at the rear of the headlight
by pulling it off.
3. Remove the headlight bulb holder cover by
pulling it off.
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Page 436 of 492
8-145 1. Headlight bulb holder
1. Porte-ampoule de phare
1. Portabombillas del faro
1. Do not touch the glass part of the bulb.
1. Ne pas toucher le verre de l’ampoule.
1. No toque la parte de cristal de la bombilla.
4. Remove the headlight bulb holder by pushing
it in and turning it counterclockwise.
5. Wait for the headlight bulb to cool before
touching or removing it. Remove the bulb by
pulling it out.
6. Insert a new headlight bulb into the bulb hold-
er. NOTICE: Do not touch the glass part of
the headlight bulb to keep it free from oil,
otherwise the transparency of the glass,
the luminosity of the bulb, and the bulb
life will be adversely affected. Thoroughly
clean off any dirt and fingerprints on the
headlight bulb using a cloth moistened
with alcohol or thinner.
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8-147
7. Reinstall the bulb holder by pushing it in and
turning it clockwise.
8. Reinstall the bulb holder cover and the cover
at the rear of the headlight. NOTICE: Make
sure the headlight bulb holder cover is se-
curely fitted over the bulb holder and
seated properly.
9. Close the hood.
10. Adjust the headlight beam if necessary.
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8-151 1. Panel A
1. Cache A
1. Panel A
1
1. Panel B
1. Cache B
1. Panel B
1
EVU01000
Tail/brake light bulb replacement
If a tail/brake light bulb burns out, replace it as fol-
lows:
1. Remove the quick fastener screws, nuts and
bolts from panel A (if replacing the left tail/
brake light bulb) or panel B (if replacing the
right tail/brake light bulb).
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8-153 1. Quick fastener screw (× 8)
2. Bolt and nut (× 2) 3. Panel A
1. Vis à serrage rapide (× 8)
2. Vis et écrou (× 2) 3. Cache A
1. Tornillo de fijación rápida (× 8)
2. Perno y tuerca (× 2) 3. Panel A
1
3
1 2 1
1. Tail/brake light bulb holder
1. Porte-ampoule de feu arrière/stop
1. Bombilla de la luz de freno/piloto trasero
2. Lift the cargo bed up. (See page 4-47 for car-
go bed lifting and lowering procedures.)
3. Remove the panel (panel A or B).
4. Remove the tail/brake light bulb holder (to-
gether with the bulb) by turning it counter-
clockwise.
5. Push the burnt-out bulb in and turn it counter-
clockwise to remove it from the bulb holder.
6. Push a new bulb in and turn it clockwise to in-
stall in the bulb holder.
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8-155
7. Reinstall the bulb holder (together with the
bulb) by turning it clockwise.
8. Install the panel.
9. Lower the cargo bed.
10. Reinstall the quick fastener screws, bolts and
nuts, and then tighten the nuts to the speci-
fied torque.
Tightening torque:
Panel nut:
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
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Page 469 of 492

10-4
Rear wheel:Wheel type:
YXR700FAB Panel wheel
YXR7FSPB Cast wheel
YXR7FB Panel wheel
Rim size:
12 × 7.5ATFront brake:Type:
Disc brake
Operation:
Unified brake
Specified brake fluid:
DOT 4Rear brake:Type:
Disc brake
Operation:
Unified brake
Specified brake fluid:
DOT 4Front suspension:Type:
Double wishbone
Spring/shock absorber type:
YXR700FAB Coil spring/oil damper
YXR7FSPB Coil spring/gas-oil damper
YXR7FB Coil spring/oil damper
Wheel travel:
185 mm (7.3 in)
Rear suspension:Type:
Double wishbone
Spring/shock absorber type:
YXR700FAB Coil spring/oil damper
YXR7FSPB Coil spring/gas-oil damper
YXR7FB Coil spring/oil damper
Wheel travel:
185 mm (7.3 in)Electrical system:Ignition system:
TCI
Charging system:
AC magnetoBattery:Model:
U1L-11
Voltage, capacity:
12 V, 28.0 AhHeadlight:Bulb type:
Krypton bulbBulb voltage, wattage × quantity:Headlight:
12 V, 30.0/30.0 W × 2
Tail/brake light:
12 V, 5.0/21.0 W × 2
Neutral indicator light:
LED
Reverse indicator light:
LED
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