2012 YAMAHA RHINO 700 air filter

PERIODIC MAINTENANCE AND
ADJUSTMENT ......................................... 8-1
Owner’s manual and tool kit ................. 8-5
Periodic maintenance chart for the
emission control system ..................... 8-7
General maintenance and lubrication
chart ................................................... 8-8
Hood ................................................... 8-17
Console .............................................. 8-21
Engine oil and oil filter cartridge ......... 8-25
Final gear oil ....................................... 8-39
Differential gear oil ............................. 8-47
Coolant ............................................... 8-55
Axle boots........................................... 8-59
Spark plug inspection ......................... 8-61
Cleaning the air filter element............. 8-67
Drive select lever box check hose ...... 8-79
V-belt cooling duct check hose........... 8-79
V-belt case drain plug......................... 8-81
Cleaning the spark arrester ................ 8-83
Valve clearance .................................. 8-85
Brakes ................................................ 8-87
Checking the front and rear brake
pads ................................................. 8-89
Checking the parking brake pads ....... 8-91
Checking the brake fluid level ............ 8-93
Brake fluid replacement...................... 8-99
8
Checking the brake pedal .................. 8-99
Parking brake lever free play
adjustment ..................................... 8-101
Brake light switch adjustment .......... 8-105
Cable inspection and lubrication ...... 8-107
Brake pedal and accelerator pedal
lubrication ...................................... 8-109
Rear knuckle upper and lower pivot
lubrication (left and right) ............... 8-111
Steering shaft lubrication ................. 8-115
Wheel removal ................................. 8-115
Tire replacement .............................. 8-117
Wheel installation ............................. 8-119
Battery.............................................. 8-121
Jump-starting ................................... 8-131
Fuse replacement ............................ 8-137
Replacing a headlight bulb............... 8-143
Headlight beam adjustment ............. 8-149
Tail/brake light bulb replacement ..... 8-151
Troubleshooting ............................... 8-157
Troubleshooting charts .................... 8-159
CLEANING AND STORAGE ................... 9-1
A. Cleaning .......................................... 9-1
B. Storage ............................................ 9-7
SPECIFICATIONS................................. 10-1
910
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3-1
EVU00080
1 -DESCRIPTION
1. Headlights
2. Front shock absorber assembly
3. Brake fluid reservoir
4. Air filter element
5. V-belt case
6. Driver seat
7. Driver seat belt
8. Cargo bed
9. Tail/brake lights
10. Rear shock absorber assembly
11. Cargo bed release levers
12. Spark plug
13. Door
CBA 089
14. Spark arrester
15. Passenger seat belt
16. Sun top (YXR7FSPB)
17. Passenger seat
18. Passenger handhold
19. Engine oil dipstick
20. Battery
21. Fuses
22. Coolant reservoir
23. Radiator cap
24. Oil filter cartridge
25. Fuel tank cap
I H G F EJKLM
AC N O D
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7-69
NOTICEAfter driving your vehicle in water, be sure to
drain the trapped water by removing the check
hoses at the bottom of the air filter case and air
duct, the V-belt cooling duct check hose, the
drive select lever box check hose and the V-
belt case drain plug. Wash the vehicle in fresh
water if it has been operated in salt water or
muddy conditions.
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8-8
EVU01650
General maintenance and lubrication chart
ITEM ROUTINEWhichever
comes firstINITIAL EVERY
month136612
km
(mi)320
(200)1200
(750)2400
(1500)2400
(1500)4800
(3000)
hours 20 75 150 150 300
Cooling system*Check coolant leakage.
Repair if necessary.
Replace coolant every 24 months.
Air filter elementClean.
Replace if necessary.Every 20–40 hours
(More often in wet or dusty areas.)
Engine oilReplace (warm engine before draining).Engine oil filter cartridgeReplace.Final gear oil
Check oil level/oil leakage.
Replace.Differential gear oil
Front brake*Check operation/brake pad wear/fluid leakage/see page 8-9.
Correct if necessary. Replace pads if worn to the limit.Rear brake*Check operation/brake pad wear/fluid leakage/see page 8-9.
Correct if necessary. Replace pads if worn to the limit.Parking brake*Check operation and free play/brake pad wear.
Correct if necessary. Replace pads if worn to the limit.Accelerator pedal*Check operation and free play.V-belt*Check operation.
Check for wear, cracks, or damage.Wheels*Check balance/damage/runout.
Repair if necessary.Wheel bearings*Check bearing assemblies for looseness/damage.
Replace if damaged.Front and rear
suspension*Check operation and for leakage.
Correct if necessary.Steering system*Check operation and for looseness/Replace if damaged.
Check toe-in/Adjust if necessary.Rear upper and lower
knuckle pivots*Lubricate with lithium-soap-based grease.
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8-67 1. Air filter case check hose
1. Tube de vidange du boîtier de filtre à air
1. Tubo colector de la caja del filtro de aire
1
1. Air duct check hose
1. Tube de vidange du conduit d’air
1. Tubo colector del conducto de aire
1
5B410016
Cleaning the air filter element
There is a check hose at the bottom of the air filter
case and at the bottom of the air duct under the
case. If dust or water collects in a check hose,
empty the hose and clean the air filter element and
air filter case.
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8-69 1. Quick fastener screw (× 2) 2. Air intake duct shroud
1. Vis à serrage rapide (× 2) 2. Tuyère de conduit d’air
1. Tornillo de fijación rápida (× 2)
2. Rejilla del conducto de admisión de aire
1
2
1. Air filter case cover holder (× 5) 2. Air filter case cover
1. Attache de couvercle du boîtier de filtre à air (× 5)
2. Couvercle du boîtier de filtre à air
1. Soporte de la cubierta de la caja del filtro de aire (× 5)
2. Cubierta de la caja del filtro de aire
11
2
1. Open the hood. (See pages 8-17–8-19 for
hood opening and closing procedures.)
2. Remove the air intake duct shroud by remov-
ing the quick fastener screws.
3. Remove the air filter case cover by unhook-
ing the holders.
1RB60-EE.book Page 69 Thursday, April 7, 2011 10:43 AM

8-71 1. Air filter element
1.Élément du filtre à air
1. Elemento del filtro de aire
1
1. Air filter frame 2. Sponge material
1. Cadre du filtre à air 2. Mousse
1. Marco del filtro de aire 2. Material esponjoso
2
1
4. Remove the air filter element.
5. Remove the sponge material from the air fil-
ter frame.
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8-73
6. Wash the sponge material gently but thor-
oughly in parts cleaning solvent. WARNING!
Using gasoline or other flammable sol-
vents to clean the air filter element can
cause a fire or explosion, which could
lead to serious injury.
7. Squeeze the excess solvent out of the
sponge material. NOTICE: Do not twist the
sponge material when squeezing it.
8. Wash the sponge material in warm soapy
water to remove remaining solvent, then
rinse thoroughly with plain warm water.
9. Squeeze excess water out of the sponge ma-
terial. NOTICE: Do not twist the sponge
material when squeezing it.
10. Allow the sponge material to dry thoroughly.
Inspect the sponge material and replace it if
damaged.
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