2012 YAMAHA RHINO 700 check engine light

EVU00050
1 -CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ....................... 1-1
SAFETY INFORMATION ......................... 2-1
DESCRIPTION ........................................ 3-1
INSTRUMENT AND CONTROL
FUNCTIONS ............................................ 4-1
Main switch........................................... 4-1
Indicator lights and warning lights ........ 4-3
Multi-function meter unit ..................... 4-13
Light switch......................................... 4-25
Accelerator pedal ............................... 4-29
Brake pedal ........................................ 4-31
Parking brake lever ............................ 4-31
Drive select lever ................................ 4-33
Fuel tank cap ...................................... 4-33
Doors .................................................. 4-35
Seats .................................................. 4-37
Seat belts ........................................... 4-39
Glove compartment ............................ 4-39
Cup holders ........................................ 4-41
Cargo bed........................................... 4-43
1234
Adjusting the front and rear shock
absorber assemblies (YXR7FB/
YXR700FAB) ................................... 4-49
Adjusting the front shock absorber
assemblies (YXR7FSPB)................. 4-53
Adjusting the rear shock absorber
assemblies (YXR7FSPB)................. 4-67
Trailer hitch bracket and receiver....... 4-79
Auxiliary DC jack ................................ 4-79
FOR YOUR SAFETY –
PRE-OPERATION CHECKS ................... 5-1
Front and rear brakes .......................... 5-7
Fuel .................................................... 5-11
Engine oil ........................................... 5-19
Coolant............................................... 5-21
Final gear oil ...................................... 5-23
Differential gear oil ............................. 5-23
Accelerator pedal ............................... 5-25
Seat belts ........................................... 5-25
Steering.............................................. 5-27
Fittings and fasteners......................... 5-27
Instruments, lights and switches ........ 5-29
Control cables .................................... 5-29
5
1RB60-EE.book Page 1 Thursday, April 7, 2011 10:43 AM

PERIODIC MAINTENANCE AND
ADJUSTMENT ......................................... 8-1
Owner’s manual and tool kit ................. 8-5
Periodic maintenance chart for the
emission control system ..................... 8-7
General maintenance and lubrication
chart ................................................... 8-8
Hood ................................................... 8-17
Console .............................................. 8-21
Engine oil and oil filter cartridge ......... 8-25
Final gear oil ....................................... 8-39
Differential gear oil ............................. 8-47
Coolant ............................................... 8-55
Axle boots........................................... 8-59
Spark plug inspection ......................... 8-61
Cleaning the air filter element............. 8-67
Drive select lever box check hose ...... 8-79
V-belt cooling duct check hose........... 8-79
V-belt case drain plug......................... 8-81
Cleaning the spark arrester ................ 8-83
Valve clearance .................................. 8-85
Brakes ................................................ 8-87
Checking the front and rear brake
pads ................................................. 8-89
Checking the parking brake pads ....... 8-91
Checking the brake fluid level ............ 8-93
Brake fluid replacement...................... 8-99
8
Checking the brake pedal .................. 8-99
Parking brake lever free play
adjustment ..................................... 8-101
Brake light switch adjustment .......... 8-105
Cable inspection and lubrication ...... 8-107
Brake pedal and accelerator pedal
lubrication ...................................... 8-109
Rear knuckle upper and lower pivot
lubrication (left and right) ............... 8-111
Steering shaft lubrication ................. 8-115
Wheel removal ................................. 8-115
Tire replacement .............................. 8-117
Wheel installation ............................. 8-119
Battery.............................................. 8-121
Jump-starting ................................... 8-131
Fuse replacement ............................ 8-137
Replacing a headlight bulb............... 8-143
Headlight beam adjustment ............. 8-149
Tail/brake light bulb replacement ..... 8-151
Troubleshooting ............................... 8-157
Troubleshooting charts .................... 8-159
CLEANING AND STORAGE ................... 9-1
A. Cleaning .......................................... 9-1
B. Storage ............................................ 9-7
SPECIFICATIONS................................. 10-1
910
1RB60-EE.book Page 3 Thursday, April 7, 2011 10:43 AM

4-7
1. On-Command differential gear lock indicator light “DIFF. LOCK”
2. Low-range indicator light “L”3. High-range indicator light “H”
4. Neutral indicator light “N”5. Reverse indicator light “R”
6. Parking brake indicator light “P”
7. On-Command four-wheel-drive/differential gear lock indicator
“”/“”
8. Coolant temperature warning light “”
9. Engine trouble warning light “”
1. Témoin de blocage du différentiel “DIFF. LOCK”
2. Témoin de la gamme basse “L”3. Témoin de la gamme haute “H”
4. Témoin de point mort “N”5. Témoin de la marche arrière “R”
6. Témoin du frein de stationnement “P”
7. Indicateur de la commande du mode de traction/du système de
blocage du différentiel “”/“”
8. Témoin d’alerte de la température du liquide de refroidissement “”
9. Témoin d’alerte de panne du moteur “”
1. Testigo de bloqueo del diferencial On-Command “DIFF. LOCK”
2. Testigo de marcha corta “L”3. Testigo de marcha larga “H”
4. Testigo de punto muerto “N”5. Testigo de marcha atrás “R”
6. Testigo del freno de estacionamiento “P”
7. Indicador de tracción a las cuatro ruedas/bloqueo del diferencial
On-Command “”/“”
8. Luz de aviso de la temperatura del líquido refrigerante “”
9. Luz de aviso de avería del motor “”
1
2
3
4
5
6
8
9 7
DIFF.
LOCK
DIFF.
LOCK
DIFF.
LOCK
5B410002
Coolant temperature warning light “”
If the coolant temperature reaches a specific level,
this light comes on to warn that the coolant tem-
perature is too hot. If the light comes on during
operation, stop the engine as soon as it is safe to
do so and allow the engine to cool down for about
10 minutes. (See page 8-158.)
The electrical circuit of the warning light can be
checked by turning the key to “ON”. If the warning
light does not come on initially when the key is
turned to “ON”, or if the warning light remains on,
have a Yamaha dealer check the electrical circuit.NOTICE

The engine may overheat if the vehicle is
overloaded. If this happens, reduce the
load to specification.


After restarting, make sure that the warn-
ing light is out. Continuous use while this
warning light is on may cause damage to
the engine.
1RB60-EE.book Page 7 Thursday, April 7, 2011 10:43 AM

4-9
1. On-Command differential gear lock indicator light “DIFF. LOCK”
2. Low-range indicator light “L”3. High-range indicator light “H”
4. Neutral indicator light “N”5. Reverse indicator light “R”
6. Parking brake indicator light “P”
7. On-Command four-wheel-drive/differential gear lock indicator
“”/“”
8. Coolant temperature warning light “”
9. Engine trouble warning light “”
1. Témoin de blocage du différentiel “DIFF. LOCK”
2. Témoin de la gamme basse “L”3. Témoin de la gamme haute “H”
4. Témoin de point mort “N”5. Témoin de la marche arrière “R”
6. Témoin du frein de stationnement “P”
7. Indicateur de la commande du mode de traction/du système de
blocage du différentiel “”/“”
8. Témoin d’alerte de la température du liquide de refroidissement “”
9. Témoin d’alerte de panne du moteur “”
1. Testigo de bloqueo del diferencial On-Command “DIFF. LOCK”
2. Testigo de marcha corta “L”3. Testigo de marcha larga “H”
4. Testigo de punto muerto “N”5. Testigo de marcha atrás “R”
6. Testigo del freno de estacionamiento “P”
7. Indicador de tracción a las cuatro ruedas/bloqueo del diferencial
On-Command “”/“”
8. Luz de aviso de la temperatura del líquido refrigerante “”
9. Luz de aviso de avería del motor “”
1
2
3
4
5
6
8
9 7
DIFF.
LOCK
DIFF.
LOCK
DIFF.
LOCK
5B410003
Engine trouble warning light “”
This warning light comes on or flashes if a problem
is detected in the electrical circuit monitoring the
engine. When this occurs, have a Yamaha dealer
check the self-diagnosis system. (See page 4-23
for an explanation of the self-diagnosis device.)
The electrical circuit of the warning light can be
checked by turning the key to “ON”. If the warning
light does not come on initially when the key is
turned to “ON”, or if the warning light remains on,
have a Yamaha dealer check the electrical circuit.
1RB60-EE.book Page 9 Thursday, April 7, 2011 10:43 AM

4-23 1. Engine trouble warning light “”
2. Error code display
1. Témoin d’alerte de panne du moteur “”
2. Afficheur des codes d’erreur
1. Luz de aviso de avería del motor “”
2. Indicación de códigos de error
2
1
Self-diagnosis device
This model is equipped with a self-diagnosis de-
vice for various electrical circuits.
If a problem is detected in any of those circuits, the
engine trouble warning light comes on or flashes,
and the multi-function display indicates an error
code.
If the multi-function display indicates an error
code, note the code number, and then have a
Yamaha dealer check the vehicle.NOTICEIf the multi-function display indicates an error
code, the vehicle should be checked as soon
as possible in order to avoid engine damage.
1RB60-EE.book Page 23 Thursday, April 7, 2011 10:43 AM

6-7
5B410007
Starting the engine
1. Turn the key to “ON”.NOTICEThe coolant temperature warning light and en-
gine trouble warning light should come on,
then go off.
If a warning light does not go off, see pages
4-7–4-9 for the corresponding warning light
circuit check.2. Apply the brake pedal.
3. Shift the drive select lever into the neutral po-
sition.


When the drive select lever is in the neu-
tral position, the neutral indicator light
should come on. If the neutral indicator
light does not come on, ask a Yamaha
dealer to inspect the electric circuit.
1RB60-EE.book Page 7 Thursday, April 7, 2011 10:43 AM

6-15 1. Drive select lever 2. L (Low-range)
3. H (High-range) 4. N (Neutral)
5. R (Reverse)
1. Sélecteur de marche 2. L (gamme basse)
3. H (gamme haute) 4. N (point mort)
5. R (marche arrière)
1. Palanca de selección de marcha 2. L (marcha corta)
3. H (marcha larga) 4. N (punto muerto)
5. R (marcha atrás)
2
1
5 4
3
Shifting: neutral to reverse
WARNING
Before you shift into reverse, make sure there
are no obstacles or people behind you. When it
is safe to proceed, go slowly. Hitting an obsta-
cle or person could result in serious injury or
death.1. Stop the vehicle. Take your foot off the accel-
erator pedal and check behind you.
2. Apply the brake pedal.
3. Shift from neutral to reverse or vice versa by
moving the drive select lever along the shift
guide.


When in reverse, the reverse indicator
light should be on. Due to the synchroniz-
ing mechanism in the engine, the light
may not come on until the vehicle starts
moving.


If the light does not come on, ask a
Yamaha dealer to inspect the reverse in-
dicator light electrical circuit.
1RB60-EE.book Page 15 Thursday, April 7, 2011 10:43 AM