2012 YAMAHA MT-03 catalytic converter

TABLE OF CONTENTS
SAFETY INFORMATION.....................1-1
Safe riding .........................................1-1
Protective apparel.............................1-2
Modifications .....................................1-2
Loading and accessories ..................1-2
Gasoline and exhaust gas ................1-4
DESCRIPTION.....................................2-1
Left view ............................................2-1
Right view .........................................2-2
Controls and instruments ..................2-3
INSTRUMENT AND CONTROL
FUNCTIONS........................................3-1
Immobilizer system...........................3-1
Main switch/steering lock ..................3-2
Indicator and warning lights ..............3-3
Multi-function meter unit ...................3-5
Tachometer .......................................3-6
Odometer, tripmeter modes ..............3-6
Clock mode .......................................3-7
Self-diagnosis devices......................3-7
Indicator lights brightness
control mode..............................3-8
Anti-theft alarm (optional) .................3-8
Handlebar switches...........................3-9
Clutch lever .....................................3-10
Shift pedal.......................................3-10
Brake lever ......................................3-11Brake pedal.....................................3-11
Fuel tank cap...................................3-11
Fuel .................................................3-12
Fuel tank breather/overflow hose ...3-13
Catalytic converter..........................3-13
Seats ...............................................3-14
Adjusting the shock absorber
assembly..................................3-16
Sidestand........................................3-18
Ignition circuit cut-off system ..........3-19
PRE-OPERATION CHECKS...............4-1
Pre-operation check list ....................4-2
OPERATION AND IMPORTANT
RIDING POINTS..................................5-1
Starting the engine............................5-1
Shifting ..............................................5-2
Tips for reducing fuel consumption ...5-3
Engine break-in .................................5-3
Parking..............................................5-4
PERIODIC MAINTENANCE
AND MINOR REPAIR.........................6-1
Owner’s tool kit.................................6-1
Periodic maintenance and
lubrication chart..........................6-2
Removing and installing panels ........6-6
Checking the spark plug ...................6-6Engine oil and oil filter element.........6-8
Coolant............................................6-12
Replacing the air filter element
and cleaning the check hoses ...6-13
Adjusting the engine idling speed ...6-14
Checking the throttle cable
free play...................................6-15
Valve clearance...............................6-15
Tires ................................................6-16
Cast wheels....................................6-19
Adjusting the clutch lever
free play...................................6-19
Checking the front and rear
brake pads...............................6-20
Checking the brake fluid level .........6-21
Changing the brake fluid .................6-22
Drive chain slack .............................6-23
Cleaning and lubricating the
drive chain ................................6-24
Checking and lubricating the
cables .......................................6-25
Checking and lubricating the
throttle grip and cable ..............6-25
Checking and lubricating the
brake and clutch levers ............6-26
Lubricating the brake pedal............6-26
Checking and lubricating the
sidestand..................................6-27
Lubricating the side suspension .....6-27

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2
3
4
5
6
7
8
9
10
INSTRUMENT AND CONTROL FUNCTIONS
3-13
EAUB1300
Fuel tank breather/overflow
hose
1. Fuel tank breather/overflow hose
2. Clamp
Before operating the motorcycle:
●Check the fuel tank breather/
overflow hose connection.
●Check the fuel tank breather/
overflow hose for cracks or dam-
age, and replace it if damaged.
●Make sure that the end of the fuel
tank breather/overflow hose is not
blocked, and clean it if necessary.
●Make sure that the end of the fuel
tank breather/overflow hose is
positioned inside of the clamp.
ECA11400CAUTION:
Use only unleaded gasoline. The
use of leaded gasoline will cause
severe damage to internal engine
parts, such as the valves and piston
rings, as well as to the exhaust sys-
tem.
Your Yamaha engine has been de-
signed to use premium unleaded
gasoline with a research octane num-
ber of 95 or higher. If knocking (or
pinging) occurs, use a gasoline of a
different brand. Use of unleaded fuel
will extend spark plug life and reduce
maintenance costs.
EAU13431
Catalytic converter
This model is equipped with a catalyt-
ic converter in the exhaust system.
EWA10860
WARNING0
The exhaust system is hot after op-
eration. Make sure that the exhaust
system has cooled down before do-
ing any maintenance work.

INSTRUMENT AND CONTROL FUNCTIONS
3-14
1
2
3
4
5
6
7
8
9
10
To install the passenger seat
1. Projection
2. Seat holder
1. Insert the projection on the front
of the passenger seat into the
seat holder as shown, and then
push the back of the seat down to
lock it in place.
2. Remove the key.
EAUB1311
Seats
Passenger seat
1. Open
To remove the passenger seat
1. Insert the key into the seat lock,
and then turn it counterclockwise.
2. Pull the passenger seat off.
ECA10700CAUTION:
The following precautions must be
observed to prevent a fire hazard or
other damages.
●Use only unleaded gasoline.
The use of leaded gasoline will
cause unrepairable damage to
the catalytic converter.
●Never park the vehicle near
possible fire hazards such as
grass or other materials that
easily burn.
●Do not allow the engine to idle
too long.

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2
3
4
5
6
7
8
9
10
INDEX
A
Air filter element, cleaning the
check hoses ..................................6-13
Air filter element, replacing ..............6-13
Anti-theft alarm (optional)...................3-8
Auxiliary light bulb, replacing ...........6-34
B
Battery ..............................................6-29
To access the battery....................6-29
To charge the battery....................6-30
To store the battery.......................6-31
Brake and clutch levers,
checking and lubricating ...............6-26
Brake fluid ........................................6-22
Changing......................................6-22
Checking fluid level.......................6-21
Brake lever .......................................3-11
Brake pads, checking.......................6-20
Brake pedal......................................3-11
Lubricating....................................6-26
C
Cables, checking and lubricating .....6-25
Care and storage...............................7-1
Cast wheels......................................6-19
Catalytic converter...........................3-13
Checking and lubricating the
brake and clutch levers.................6-26
Checking and lubricating the
brake pedal...................................6-26Checking and lubricating the
cables ...........................................6-25
Checking and lubricating the
sidestand......................................6-27
Checking and lubricating the
throttle grip and cable ...................6-25
Checking the sidestand switch.........3-20
Clock mode ........................................3-7
Clutch lever ......................................3-10
Clutch lever free play, adjusting .......6-19
Consumer information........................9-1
Controls and instruments ...................2-3
Function ..........................................3-1
Coolant.............................................6-12
Coolant temperature warning light .....3-4
D
Description .........................................2-1
Controls and instrument .................2-3
Left view..........................................2-1
Right view .......................................2-2
Dimmer switch....................................3-9
Drive chain, cleaning and
lubricating.....................................6-24
Drive chain slack ..............................6-23
Adjusting.......................................6-23
Checking.......................................6-23
E
Engine break-in ..................................5-3
Engine idling speed, adjusting .........6-14
Engine oil and oil filter element ..........6-8Engine oil filter element....................6-10
Engine stop switch.............................3-9
Engine trouble warning light...............3-4
F
Front fork, checking.........................6-27
Front wheel......................................6-37
Installing........................................6-37
Removing......................................6-37
Fuel ..................................................3-12
Fuel consumption, tips for reducing ...5-3
Fuel level warning light......................3-4
Fuel tank breather/overflow hose.....3-13
Fuel tank cap ....................................3-11
Fuses, replacing...............................6-31
H
Handlebar switches............................3-9
Dimmer switch................................3-9
Engine stop switch..........................3-9
Hazard switch ...............................3-10
Horn switch .....................................3-9
Pass switch .....................................3-9
Start switch .....................................3-9
Turn signal switch...........................3-9
Headlight bulb, replacing .................6-33
High beam indicator light ...................3-4
Horn switch ........................................3-9
I
Identification numbers........................9-1
Idling speed, adjusting .....................6-14
Ignition circuit cut-off system............3-19