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5-1
5
EBU19201
PRE-OPERATION CHECKS
EBU19224Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always
follow the inspection and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWB00481Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equip-
ment damage. Do not operate the vehicle if you find any problem. If a problem cannot be corrected
by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer.Before using this vehicle, check the following points:
ITEM ROUTINE PAGE
FuelCheck fuel level in fuel tank, and add recommended fuel if neces-
sary.
Check fuel line for leakage. Correct if necessary.4-7, 5-3
Engine oilCheck oil level in engine, and add recommended oil to specified lev-
el if necessary.
Check ATV for oil leakage. Correct if necessary.5-3, 8-11
Transmission oilCheck oil level in transmission case, and add recommended oil to
specified level if necessary.
Check ATV for oil leakage. Correct if necessary.5-3, 8-14
Front brakeCheck operation, and correct if necessary.
Lubricate cable if necessary.
Check lever free play, and adjust if necessary.5-3, 8-27, 8-28
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5-3
5
EBU19541Fuel Make sure that there is sufficient fuel in the tank.
(See page 4-7.)EBU19560Engine oil Make sure that the engine oil is at the specified lev-
el. Add oil as necessary. (See page 8-11.)EBU19580Transmission oil Make sure that the transmission oil is at the speci-
fied level. Add oil as necessary. (See page 8-14.)EBU19652Front and rear brakes Brake leversCheck for correct free play in the brake levers. If
the free play is incorrect, adjust it. (See pages
8-28 and 8-32.)Check operation of the levers. They should
move smoothly and there should be a firm feel-
ing when the brake is applied. If not, have the
ATV checked by a Yamaha dealer.Brake operation
Test the brakes at slow speed after starting out to
make sure they are working properly. If the brakes
do not provide proper braking performance, check
the brake shoes for wear. (See page 8-27.)
EBU19761Throttle lever Check the operation of the throttle lever. It must
open smoothly and spring back to the idle position
when released. Have a Yamaha dealer correct if
necessary.EBU19770Drive chain Check the condition of the drive chain and check
the drive chain slack. Lubricate and adjust the
drive chain as necessary. (See page 8-34.)EBU19794Tires Check tire pressure regularly to make sure it is at
the recommended specifications. Also check for
wear and damage.
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8-7
8
14*Steering systemCheck operation and repair or replace if damaged.
Check toe-in and adjust if necessary.√√√√√
15 Engine oilChange.
Check ATV for oil leakage, and correct if neces-
sary.√ √√√
16 Engine oil strainerClean.√√√
17 Transmission oilChange.
Check ATV for oil leakage, and correct if neces-
sary.√√
18*Moving parts and
cablesLubricate.√√√√
19*Throttle leverCheck operation.
Check throttle lever free play, and adjust if neces-
sary.
Lubricate cable and lever housing.√√√√√
20*Front and rear brake
switchesCheck operation and correct if necessary.√√√√√
21*Lights and switchesCheck operation and correct if necessary.
Adjust headlight beams.√√√√√
22*BatteryCheck electrolyte level and specific gravity, and
correct if necessary.
Make sure that the breather hose is properly rout-
ed.√√√√√ NO. ITEMCHECK OR MAINTENANCE
JOBINITIAL EVERY
Whichev-
er comes
firstmonth136612
km
(mi)320
(200)1300
(800)2500
(1600)2500
(1600)5000
(3200)
hours 20 80 160 160 320U1PY60E0.book Page 7 Friday, March 11, 2011 9:30 AM
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8-11
8
TIPIf a torque wrench is not available when installing
the spark plug, a good estimate of the correct
torque is 1/4–1/2 turn past finger tight. However,
the spark plug should be tightened to the specified
torque as soon as possible.3. Install the spark plug cap.EBU23268Engine oil The engine oil level should be checked before
each ride. In addition, the oil must be changed at
the intervals specified in the periodic maintenance
and lubrication chart.
To check the engine oil level
1. Place the ATV on a level surface.
2. Check the engine oil level on a cold engine.
TIPIf the engine was started before checking the oil
level, be sure to warm up the engine sufficiently,
and then wait at least ten minutes until the oil set-
tles for an accurate reading.3. Remove the engine oil filler cap, and then
wipe the engine oil dipstick off with a clean
rag.
4. Insert the dipstick into the filler hole (without
screwing it in), and then remove it again to
check the oil level. Tightening torque:
Spark plug:
13 Nm (1.3 m·kgf, 9.4 ft·lbf)1. Engine oil filler cap
2. Engine oil dipstick
2
1
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8-12
8
TIPThe engine oil should be between the minimum
and maximum level marks.5. If the engine oil is at or below the minimum
level mark, add sufficient oil of the recom-
mended type to raise it to the correct level.
NOTICE: Be sure the engine oil is at the
correct level, otherwise engine damage
may result.
[ECB00851]
6. Insert the dipstick into the oil filler hole, and
then tighten the engine oil filler cap.To change the engine oil
1. Place the ATV on a level surface.
2. Start the engine, warm it up for several min-
utes, and then turn it off.
3. Place an oil pan under the engine to collect
the used oil.
4. Remove the engine oil filler cap, and then re-
move the engine oil drain bolt to drain the oil
from the crankcase. NOTICE: When remov-
ing the engine oil drain bolt, the compres-
sion spring, oil strainer and O-ring will fall
out. Take care not to lose these parts.
[ECB00311]
1. Maximum level mark
2. Minimum level mark
1
2
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8-14
8 9. Start the engine, and then let it idle for several
minutes while checking it for oil leakage. If oil
is leaking, immediately turn the engine off and
check for the cause.
10. Turn the engine off, wait at least ten minutes,
and then check the oil level and correct it if
necessary.
EBU27026Transmission oil The transmission oil level should be checked be-
fore each ride. In addition, the transmission oil
must be changed at the intervals specified in the
periodic maintenance and lubrication chart.
To check the transmission oil level
1. Place the ATV on a level surface.
2. Start the engine, warm it up for several min-
utes, and then turn it off.
3. Wait a few minutes until the oil settles, and
then loosen the transmission oil check screw
located at the right side of the crankcase until
oil flows out.4. If no oil flows out, remove the transmission oil
filler bolt and its gasket.
1. Transmission oil check screw
2. Gasket
3. Correct oil level
4. Transmission oil
1 431
2
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8-15
85. Pour the recommended type of oil in the trans-
mission oil filler hole until it flows out of the
check screw hole.
6. Tighten the oil check screw to the specified
torque.
7. Check the oil filler bolt gasket for damage, and
replace it if necessary.8. Install the transmission oil filler bolt and its
gasket, and then tighten the bolt to the speci-
fied torque.
To change the transmission oil
1. Place the ATV on a level surface.
2. Start the engine, warm it up for several min-
utes, and then turn it off.
3. Place an oil pan under the transmission to col-
lect the used oil.
4. Remove the transmission oil filler bolt, the
transmission oil drain bolt and their gasket to
drain the oil from the transmission case.
1. Transmission oil filler bolt
2. GasketTightening torque:
Transmission oil check screw:
16 Nm (1.6 m·kgf, 12 ft·lbf)
1
2
Tightening torque:
Transmission oil filler bolt:
23 Nm (2.3 m·kgf, 17 ft·lbf)
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8-41
8
EBU25129Battery The battery is located under the seat. (See page
4-10.)
A poorly maintained battery will corrode and dis-
charge quickly. The electrolyte level, battery lead
connections and breather hose routing should be
checked before each ride and at the intervals
specified in the periodic maintenance and lubrica-
tion chart.
WARNING
EWB02160Battery electrolyte is poisonous and danger-
ous, as it contains sulfuric acid, which can
cause severe burns. Avoid contact with skin,
eyes or clothing. Always shield your eyes
when working near batteries.
Antidote:
EXTERNAL: Flush with water.
INTERNAL: Drink large quantities of water or
milk. Follow with milk of magnesia, beaten egg
or vegetable oil. Call a physician immediately.
EYES: Flush with water for 15 minutes and get
prompt medical attention.Batteries produce explosive gases. Keep
sparks, flame, cigarettes or other sources of ig-
nition away. Ventilate when charging or using
in an enclosed space.
KEEP OUT OF REACH OF CHILDREN.
To check the electrolyte level
1. Place the ATV on a level surface.
2. Check the electrolyte level in the battery.TIPThe electrolyte should be between the minimum
and maximum level marks.1. Maximum level mark
2. Minimum level mark
1
2
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