2012 SSANGYONG NEW REXTON engine coolant

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1) Coolant Level Check
Park the vehicle on level ground and apply the parking brake. Stop the engine and wait until it is
cooled down.
The coolant level should be between the MAX and MIN mark on the coolant reservoir.1.
2.
Scalding hot coolant and steam could be blown out under pressure, which could cause serious
injury. Never remove the coolant reservoir cap when the engine and radiator are hot.
Avoid any direct contact of the coolant to the painted body of the vehicle. -
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3. CAUTIONS
If 100% of anti-freeze is added, the water pump vane can be damaged and thermal conductivity
can be decreased resulting in poor circulation in the cooling system which leads to overheated
engine.
Use of non-recommended coolant could cause damage to the cooling system and overheating of
the engine.
Opening the coolant reservoir cap while the engine is running or hot can cause burns by hot steam
or water.
To open the coolant reservoir cap, wrap the cap with a wet towel or thick cloth after the engine is
cooled down sufficiently.
If cool water is added to the heated engine, the engine or radiator can be deformed.
The anti-freeze in the coolant can damage the painted surface, so avoid the contact of the coolant
to the painted body.
The anti-freeze and water should be mixed in proper mixture ratio. Never add only water when
adding coolant.
If the anti-freeze content is too low, the coolant can be frozen while the engine can be overheated if
anti-freeze content is too high. -
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Water pump
The water pump is driven by the engine drive belt and supplies
the coolant to each area of the engine.
Coolant reservoir
Long life coolant is used.
Thermostat
When the engine coolant
starts to open (fully open at
flow to the radiator to maintain
the engine temperature.
1. SYSTEM DESCRIPTION
1) Overview
Water pump
Impeller vane Sealing
Oil filter module

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Electric fan
Circulates the fresh air forcibly to exchange heat
with the radiator core fin.
Radiator
Releases heat through fins and cools down the hot
coolant as the coolant passes through the tube of the
radiator core.
Coolant temperature sensor
Measures the coolant
temperature and sends the
result to the engine ECU.

1. OVERVIEW
The pre-heating system for D20DTR engine has the glow plug to the cylinder head (combustion
chamber), and improves the cold start performance and reduces the emission level.
The pre-heating resistor (air heater) is used to heat the intake air.
This enables the diesel fuel to be ignited in low temperature condition.
The ECU receives the information such as, engine rpm, coolant temperature, engine torque, etc.,
through CAN communication during pre-heating process; and the pre-heating control unit controls the
pre-heating, heating during cranking and post-heating by the PWM control.
Glow plug
Glow indicatorEngine ECU (D20DTR)
Glow plug control unit
(GCU)

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Voltage pattern in actual stepGCU PWM control
4) Operation
Glow plug is installed in the cylinder head. It enhances the cold starting performance and reduces the
exhaust gas during cold starting.
ECU receives the data (engine rpm, coolant temperature, vehicle speed) through CAN lines. Based on the
data, GCU controls the pre-glow, cranking and post-glow. It also checks the glow plugs, and sends the
result to ECU.
Duty control area:
Between 5 and 100%
Frequency: 20 Hz
1.
2.
3.
(1) Temperature/Current Properties of GCU
FETs (similar to transistor) for each cylinder are integrated in GCU. During the pre-glow period, battery
voltage is supplied to the glow plugs directly to heat them rapidly.
After getting the desired temperature by pre-glowing, the temperature is controlled by duty ratio. 1.
2.
3.
Frequency:
20~33Hz
PWM control duty
ratio
- 1st step: 100%
- 2nd step: 35%
- 3rd step: 23%
This describes the voltage supplying types to glow plugs. This shows the supplying voltage and
time by GCU in each step. The 3rd
step is the period to keep the
temperature.
(2) Operation Type of GCU

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E-EGR valve
Receives the electric signal from the ECU to
control the valve.
E-EGR cooler and bypass valve
The cooler lowers the high temperature of the
exhaust gas and the bypass valve directly
supplies the exhaust gas to the intake duct
without passing through the EGR cooler to
reduce the emission of exhaust gas before
warming up the engine.
2) Location and Components
HFM sensor
Used as a main map value to control the EGR.
The coolant temperature, engine rpm, engine
load, intake air temperature (HFM: decreased at
(atmospheric pressure sensor: altitude
compensation) are used as auxiliary map values.
EGR pipe
Transports the exhaust gas from the EGR cooler
and EGR bypass valve to the intake duct.
See the section "Engine control" for E-EGR
valve control logic.
EGR cooler
EGR bypass
For details, see the section "Engine control". *

3) Control Logic
The EGR system controls the EGR amount based on the map values shown below:
Main map value: Intake air volume
Auxiliary map value:
Compensation by the coolant temperature
Compensation by the atmospheric pressure: Altitude compensation
Compensation by the boost pressure deviation (the difference between the requested value and the
measured value of boost pressure)
Compensation by the engine load: During sudden acceleration
Compensation by the intake air temperature -
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The engine ECU calculates the EGR amount by adding main map value (intake air volume) and auxiliary
map value and directly drives the solenoid valve in the E-EGR to regulate the opening extent of the EGR
valve and sends the feedback to the potentiometer.
(1) Operating conditions
Atmospheric pressure: 0.92 bar or more
When there is no fault code related to EGR -
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(2) Shut off conditions
Abrupt acceleration: with engine speed of 2600 rpm or more
When the engine is idling for more than 1 minute
Vehicle speed: 100 km/h or more
Engine torque: 380 Nm or more -
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