2012 SSANGYONG NEW ACTYON SPORTS engine

02-4
2330-01 Intercooler
Changed the bracket and core size
3030-01 Clutch pedal
Add clutch ECU switch
2130-07 Coolant reservoir
Changed the appearance and capacity
(2.8 L)
8410-02 Fuse box in engine
compartment
Changed the layout of relays
2. INTERIOR
Old
New
Old
New
OldNew
OldNew
Interlock
switch
7410-12 Seat logo
Old
New

02-6
1533-31 Oil dipstick gauge
Changed the location
1719-40 Intake manifold
T-MAP sensor installing hole (1), intake duct
mounting flange (2), intake duct mounting
boss (3)
1719-29 Intake duct and bracket
Changed intake duct, air intake direction,
location of T-MAP sensor
D20DTF (Korando C)
3. MAJOR CHANGES IN ENGINE (RH)
OldNew
OldNew
OldNew
T-MAP sensorT-MAP sensor
1533-30 Oil level sensor & oil pressure
switch
OldNew
OldNew
Oil pressure switchOil level sensor
1225-01 Cylinder head cover & PCV valve
Changed the location of blow-by hose and
PCV valve

02-8
1533-08 Oil pan1533-48 Ladder frame
Deleted MBU, introduced ladder frame
1914-01 Turbocharger
Changed the cooling ty
pe (water cooling → air
cooling)
1729-01 Exhaust manifold
Changed the location of mounting flange and
exhaust gas temperature sensor mounting hole
1127-01 Cylinder block
D20DTF (Korando C)
4. MAJOR CHANGES IN ENGINE (LH)
OldNew
OldNew
OldNew
Exhaust gas
temperature
OldNew
OldNew
Plug screwPipe screw
Ladder frame

02-90000-00
1336-01 Timing gear case cover
Added the belt tension mounting boss
1130-01 Crankshaft assembly
- Reduced weight
- Deleted ring gear
1130-18 Drive plate assembly (A/T)
Changed the location of torque converter
mounting hole1130-13 Dual mass flywheel
Deleted centering sleeve
1115-02 Engine mounting bracket
D20DTR (Actyon Sports)
OldNew
OldNew
OldNew
Old
New
OldNew
with center bearingwithout center
bearing

02-110000-00
3160-01 Manual transmission
Added 5 and 6-speed transmission
3680-01 Automatic transmission
Changed the torque conver & torque converter housing due to new engine
OldNew
OldNew
2412-02 CDPF
Introduced CDPF to meet EURO-5
regulation
2411-01 DOC
Introduced DOC to meet EURO III or
EURO IV regulation.
G23D
D20DTR

GENERAL INFORMATION
1. ENGINE LAYOUT...................................
2. MAJOR COMPONENTS.........................
3. ENGINE COMPARTMENT LAYOUT......
4. CAUTION WHEN SERVICING THE
ENGINE..................................................
5. STANDARD BOLTS SPECIFICATIONS..
6. CODING AND INITIALIZATION...............
SPECIAL SERVICE TOOLS
1. SPECIAL SERVICE TOOLS...................
2. NORMAL EQUIPMENTS........................3
4
6
8
10
11
12
17

01-30000-00
Left viewRight view
Rear viewFront view
1. ENGINE LAYOUT

01-6
3. ENGINE COMPARTMENT LAYOUT
Do not work on the engine compartment while the engine, radiator, exhaust manifold, muffler
or catalytic converter is hot. Always turn the engine off and allow it to cool before starting the
maintenance.
Regularly check the engine oil level and add Ssangyong genuine engine oil if necessary.
Clean the dipstick with clean cloth so that any foreign materials cannot get into the engine. -
-
-
Power steering fluid
reservoirBrake fluid reservoir
Fuse & relay
Engine oil
dipstick gaugeWasher fluid
reservoir cap Engine oil filler cap
Air cleaner
Operating vehicle with insuffi cient amount of oil can damage the engine. Make sure the
engine oil level is correct and add oil if necessary.
Coolant reservoir