2012 SMART FORTWO COUPE service

Replacing bulbs for front lamps
Before you start to replace a bulb for a
front lamp, do the following first:
X Turn the exterior lamp switch to position
$ (Y page 64).
X Switch off the ignition.
X Open the service flap (Y page 120). Left headlamp, (right headlamp in reverse)
Parking and side marker lamp bulb
X
Removing:
Driver’s
side: Turn bulb socket ? toward
the outside.
Passenger side: Turn bulb socket ?
toward the outside.
X Pull bulb socket ? out of the headlamp
housing.
X Pull the bulb out of bulb socket ?.
X Installing:
Insert the new bulb into bulb
socket ?.
X Insert bulb socket ? into the headlamp
housing.
X Driver side: Turn bulb socket ? toward
the inside.
Passenger side: Turn bulb socket ?
toward the inside.
Low‑beam headlamp bulb X
Removing: Take off low‑beam headlamp
cover =.
X Detach the electrical connector. X
Bend the retainer spring end down and
forward until it unclips. Fold the
retainer spring back.
X Pull the bulb out of the headlamp
housing.
X Installing: Insert the new bulb into the
headlamp housing.
X Fold the retainer spring forward.
X Bend the retainer spring end forward
then up and back to clip in.
X Attach the electrical connector.
X Reinstall low‑beam headlamp cover =.
High‑beam headlamp bulb X
Removing: Take off high‑beam headlamp
cover ;.
X Detach the electrical connector.
X Tilt the bulb socket down and pull it out.
X Pull the bulb out of the bulb socket.
X Installing: Insert the new bulb into the
bulb socket.
X Fit the bulb so that the retaining lug of
the base plate is pointing up.
X Press the bulb into the bulb socket until
it is fully engaged.
X Attach the electrical connector.
X Reinstall high‑beam headlamp cover ;.
Front turn signal lamp bulb X
Removing: Turn bulb socket :
counterclockwise

by a quarter of turn and
pull it out of the headlamp housing.
X Press gently onto the bulb and turn it
counterclockwise.
X Pull the bulb out of bulb socket :.
X Installing:
Insert the new bulb into bulb
socket :.
X Press gently onto the bulb and turn it
clockwise.
X Insert bulb socket : into the headlamp
housing. Replacing bulbs
181
>> Practical hints. Z

to come off. This could cause an accident.
Be sure to use the correct wheel bolts.
G
WARNING
Only use genuine smart wheel bolts. Other
wheel bolts may come loose.
Do not tighten the wheel bolts when the
vehicle is raised. Otherwise the vehicle
could fall off the jack.
X Clean contact surfaces of wheel and wheel
hub.
! To avoid paint damage, place wheel flat
against hub and hold it there while
installing first wheel bolt. X
Guide the wheel onto the wheel hub and
push it on.
X Insert two wheel bolts and tighten them
slightly.
X Vehicles with wheel trim cap on steel
rim: Attach the wheel trim cap so that it
is held by the two wheel bolts.
X Install last wheel bolt and tighten it
slightly.
X Lower the vehicle until the vehicle is
resting fully on its own weight.
X Remove the jack.
X Tighten the wheel bolts. Observe a
tightening torque of 80 lb-ft (110 Nm)

.G
WARNING
Have the tightening torque checked after
changing a wheel. The wheels could come loose if they are not tightened to a torque
of 80 lb-ft (110 Nm).
Steel rim with wheel cover
X
Vehicles with wheel cover on steel rim:
Position wheel cover aperture : so
valve ; fits through.
X Push the wheel cover evenly onto the
wheel rim with both hands.
X Check that the wheel cover is fixed
securely to the wheel rim.
i The Tire Pressure Monitoring System
(TPMS)*

only functions on wheels that are
equipped with the proper electronic
sensors (Y page 127). Battery
About the battery
Your vehicle’s battery is located in the
passenger footwell below the footrest
(Y page 198).
The battery should always be sufficiently
charged in order to achieve its rated
service

life. Refer to Maintenance Booklet
for battery maintenance intervals.
If you use your vehicle mostly for short-
distance trips, you will need to have the
battery charge checked more frequently.
When replacing the battery, always use
batteries approved by smart.
Battery: 12 V and 42 Ah
If you do not intend to operate your vehicle
for an extended period of time, consult an 196
Battery
>> Practical hints.
* optional

>> Technical data.Parts service
.................................. 212
Warranty coverage ............................ 212
Engine electronics ........................... 212
Identification labels ....................... 213
Vehicle specification (model pure) ..... 215
Vehicle specification (model passion) .

215
Vehicle specification (model BRABUS) . 216
Rims and tires ................................. 217
Service fluids and capacities ............218

Parts service
The “Technical data” section provides the
necessary technical data for your vehicle.
Genuine smart Parts are subjected to
stringent quality inspections. Each part
has been specifically developed,
manufactured or selected for and adapted
to smart vehicles.
Therefore, Genuine smart Parts should be
installed.
! The
use of non-genuine smart parts and
accessories not authorized by smart
could damage the vehicle, which is not
covered by the smart Limited Warranty,
or could compromise the vehicle’s
durability or safety. Warranty coverage
Your vehicle is covered under the terms of
the warranties printed in the smart USA
Warranty

booklet (USA only) or the Warranty
booklet (Canada only).
Your authorized smart center will exchange
or repair any defective parts originally
installed on the vehicle in accordance with
the terms of the following warranties:
R smart USA Limited Warranty (USA only)
R New Vehicle Limited Warranty (Canada
only)
R Emission System Warranty
R Emission Performance Warranty
R Corrosion Warranty
R California, Connecticut, Maine,
Massachusetts, New York, Pennsylvania,
Rhode Island, and Vermont Emission
Control System Warranty
R smartmove Assistance (Canada only)
R State Warranty Enforcement Laws (Lemon
Laws, USA only)
Replacement parts and accessories are
covered by the smart Parts and Accessories warranties, copies of which are available
at any authorized smart center.
Loss of Warranty booklet
Should you lose your smart USA Warranty
booklet (USA only) or the Warranty booklet
(Canada only), have an authorized smart
center arrange for a replacement. It will
be mailed to you. Engine electronics
Work on engine electronics
G
WARNING
Always have maintenance work on engine
electronics
and components performed by a
qualified specialist, e.g. at a smart
center. In particular, work relevant to
safety or on safety related systems must be
carried out at a qualified specialist
workshop.
! Always have maintenance work on the
engine electronics and components, such
as control modules, sensors and
connecting cables, performed by a
qualified specialist who has the
necessary knowledge and tools to carry
out the work required, e.g. at a smart
center. Otherwise there is a danger that
vehicle components may wear more
rapidly, which may void the vehicle’s
warranty. Retrofitting electrical and electronic
devices
Electrical and electronic devices can
endanger vehicle operating safety.
! Damage

or consequential damage due to
retrofitting a device in the vehicle is
not covered by smart’s warranty.
If you install telephones or radio
transmitters in the vehicle you must have 212
Engine electronics
>> Technical data.

Mixed size tires
i In the following tables, the models are represented by codes:
R V1: model pure
R V2: model passion
R V3: model BRABUS
Abbreviations used in the following tables:
R FA: Front Axle
R RA: Rear Axle All-season tires Light alloy rims V1 V2 V3
FA 155/60 R 15 74T M+S
4.5 J x 15 H2
25
Wheel offset: 0.93 in (23.5 mm) # #
—
RA 175/55 R 15 77T M+S
5.5 J x 15 H2
25
Wheel offset: 0.87 in (22 mm) FA 165/60 R 15 77T M+S 5.0 J x 15 H2
Wheel offset: 1.34 in (34 mm) # #
—
RA 195/50 R 15 82T M+S 6.5 J x 15 H2
Wheel offset: 1.36 in (34.5 mm)
FA 175/55 R 15 77T M+S 5.5 J x 15 H2
Wheel offset: 1.18 in (30 mm) — — #
RA 215/35 R 17 79H M+S 7.5 J x 17 H2
Wheel offset: 1.30 in (33 mm)
Winter tires
26 Light alloy rims V1 V2 V3
FA 155/60 R 15 74T M+S
i 4.5 J x 15 H2
Wheel offset: 0.93 in (23.5 mm) # # #
RA 175/55 R 15 77T M+Si 5.5 J x 15 H2
Wheel offset: 0.87 in (22 mm)
Service fluids and capacities
Notes
Vehicle components and their respective
lubricants must match. Therefore only use
products tested and approved by smart. Please contact an authorized smart center
for
products tested and approved by smart. G
WARNING
Comply with all valid regulations with
respect
to handling, storing and disposing
25 Model pure only: Available as steel rim or light alloy rim*.
26 Not available as factory equipment.218
Service fluids and capacities
>> Technical data.
* optional

of service fluids. Otherwise you could
endanger persons or the environment.
Keep service fluids out of the reach of
children.
For health reasons, you should prevent
service fluids from coming into direct
contact with your skin or clothing.
If a service fluid is swallowed, contact a
physician immediately. Service fluids and capacities
219>> Technical data. Z

Capacities
Components Model Capacity Fuels, coolants, lubricants,
etc.
Engine with oil
filter All models 3.5 US qt (3.3 l) Approved engine oils
Cooling system All models approx. 4.5 US qt (4.3 l) Anticorrosion/Antifreeze
meeting specification
MB 325.0
Fuel tank All models 8.72 US gal (33.0 l) Premium unleaded gasoline
(Minimum Posted Octane 91
[Avg. of 96 RON/86 MON])
Fuel tank
reserve All models approx. 1.32 US gal (5.0 l)
Air
conditioning
system* All models — R134a refrigerant and
special PAG lubricant oil
(never R 12)
Windshield
washer system All models 4.0 US qt (3.8 l) Windshield washer
concentrate
27
(Y page 222)
Washer fluid mixing ratio
(Y page 222) Engine oils
Engine oils are specifically tested for
their suitability in our engines and
durability for our service intervals.
Therefore, only use engine oils and oil
filters required for vehicles with the
Maintenance System. For a listing of
approved engine oils and oil filters
contact an authorized smart center.
! Using engine oils and oil filters of
specification
other than those expressly
required for the Maintenance System, or
changing of oil and oil filter at change
intervals longer than those called for by
the Maintenance System will result in
engine or emission control system
damage not covered by the smart Limited
Warranty. Please follow Maintenance System
recommendations for scheduled oil
changes. Failure to do so will result in
engine or emission control system
damage
not covered by the smart Limited
Warranty.
Viscosity grades for engine oils Using the chart below, select oil viscosity
according to the lowest air temperature
expected before the next oil change.
27 Use a windshield washer concentrate labeled for summer and water for temperatures above freezing
point

or a windshield washer concentrate labeled for winter and water for temperatures below freezing
point. 220
Service fluids and capacities
>> Technical data.
* optional

Engine oil additives
! Do not blend oil additives with engine
oil. They may damage the engine.
Damage or malfunctions resulting from
blending oil additives are not covered
by the smart Limited Warranty. Any
authorized
smart center will provide you
with additional information. Air conditioning refrigerant
R134a (HFC) refrigerant and special
PAG lubricating oil are used in the air
conditioning system.
! Never use R 12 (CFC) or mineral-based
lubricating

oil. Otherwise damage to the
system will occur. Brake fluid
G
WARNING
During vehicle operation, the boiling
point of the brake fluid is continuously
reduced

through the absorption of moisture
from the atmosphere. Under extremely
strenuous operating conditions, this
moisture content can lead to the formation
of bubbles in the system, thus reducing the
system’s efficiency.
Therefore, the brake fluid must be replaced
regularly. Refer to your vehicle’s Maintenance Booklet for replacement
interval.
Only brake fluid approved by smart is
recommended.

Any authorized smart center
will provide you with additional
information. Premium unleaded gasoline
G
WARNING
Gasoline is highly flammable and
poisonous.
It burns violently and can cause
serious personal injury.
Never allow sparks, flame or smoking
materials near gasoline!
Turn off the engine before refueling.
Whenever you are around gasoline, avoid
inhaling fumes and skin or clothing
contact. Extinguish all smoking materials.
Direct skin contact with fuels and the
inhalation of fuel vapors are damaging to
your health.
! To maintain the engine’s durability
and performance, premium unleaded
gasoline must be used. If premium
unleaded gasoline is not available and
low octane fuel is used, follow these
precautions:
R Have the fuel tank only partially filled
with unleaded regular gasoline and
fill up with premium unleaded
gasoline as soon as possible.
R Avoid full throttle driving and abrupt
acceleration.
R Do not exceed an engine speed of
3 000 rpm if the vehicle is loaded with
a light load such as two persons and no
cargo.
R Do not exceed 2
/ 3 of maximum
accelerator pedal position if the
vehicle is fully loaded or operating in
mountainous terrain. Service fluids and capacities
221
>> Technical data. Z