13B-11V12 MR-372-J84-13B300$030.mif
13B
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
System outline
The high pressure injection system is designed to deliver a precise quantity of diesel fuel to the engine at a set
moment.
It is fitted with a BOSCH computer, type EDC16CP33.
The system comprises:
– a priming bulb,
– a diesel filter,
– a high pressure pump,
– a fuel pressure regulator (or actuator) on the high pressure pump (MPROP),
– a fuel pressure regulator (or actuator) mounted on the injector rail (DRV),
– an injector rail,
– a fuel pressure sensor,
– four piezoelectric injectors,
– a diesel temperature sensor,
– a coolant temperature sensor,
– an upstream air temperature sensor,
– a cylinder reference sensor,
– an engine speed sensor,
– a turbocharger pressure sensor,
– an exhaust gas recirculation valve,
– a recycled gas cooling solenoid valve,
– an accelerator pedal potentiometer,
– an atmospheric pressure sensor integrated into the injection computer,
– a flow sensor,
– a turbocharging limiter solenoid valve,
– a damper valve,
– a particle filter,
– a turbo upstream temperature sensor,
– a turbo upstream pressure sensor,
– a particle filter differential pressure sensor,
– a particle filter upstream temperature sensor,
– a particle filter downstream temperature sensor,
– an electric coolant pump (turbocharger),
– four thermoplungers.
The common rail direct high pressure injection system works sequentially (based on the petrol engine
multipoint injection).
This system uses piezoelectric injectors which enable a more precise injection since opening and closing times
are shorter compared to conventional solenoid injectors.
This injection system reduces operating noise, reduces the volume of pollutant gases and particles and produces
high engine torque at low engine speeds thanks to a pre-injection procedure.
The high pressure pump generates the high pressure and transmits it to the injector rail. The actuator located on
the pump controls the quantity of diesel supplied, according to the demand determined by the computer.
The rail supplies each injector through a steel pipe. The actuator located on the injector rail controls the pressure
of diesel fuel in the rail according to the demand determined by the computer.
DIESEL INJECTION
Fault finding – System operation
13B-17V12 MR-372-J84-13B300$030.mif
DIESEL INJECTION
Fault finding – System operation13B
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
The potentiometer serves to control and run fault finding on the valve. The very first time the engine is started, then
each subsequent engine start, the "valve closed" position is programmed (offset). This value is compared to the very
first offset or last programmed offset, for the purposes of fault finding. It is also used to readjust the valve control
function. It is therefore important to associate the EGR valve with the computer that controls it.
Important: the EGR valve offsets must be reinitialised when replacing the valve or reprogramming/replacing
the computer.
V - Catalysed particle filter management (only for Vdiag: 18, 1C, 54, 20, 58, 5C, 24, 28 and 62).
The particle filter prevents the escape of carbon particles emitted by the engine but not yet removed from the
exhaust gases.
The particle filter is a microporous structure containing channels in order to force filter the exhaust gas.
The exhaust pipe consists of several components:
– an oxidation catalytic converter mounted after the turbocharger. This catalytic converter ensures that HC/CO levels
meet current standards by generating the heat (rise in exhaust temperature caused by catalysis) required for
particle filter regeneration,
– a catalysed particle filter located under the bodywork,
– a differential pressure sensor to tell the computer the pressure upstream and downstream of the particle filter,
– a particle filter upstream and downstream temperature sensor,
– a turbine upstream temperature sensor (TAVT).
As the vehicle is driven, the particle filter is loaded with particles (soot). Using a given weight of soot determined via
mapping in the computer, regeneration mode can be triggered if the maximum weight of soot in the particle filter is
reached and all engine operating conditions are met (coolant temperature, etc.).
Particle filter regeneration consists of burning the particles of soot accumulated in the filter.
The differential pressure sensor measures the particle filter inlet/outlet pressure differential; this measurement is
used to estimate the weight of soot present in the particle filter by mapping in the computer:
(weight of soot = pressure differential as a function of exhaust volume flow rate).
If all the criteria are met, the computer enters regeneration mode. The injection programming is then adjusted in
order to raise the target exhaust gas temperature to between 550 and 650°C.
This temperature allows the particles accumulated in the filter to be partially or completely burnt (regeneration).
Regeneration efficiency depends on the particle filter inlet temperature and the time spent in regeneration mode.
Regeneration can be performed automatically while driving if:
–the soot weight is less than the threshold for DF308 Clogged particle filter
–the number of regeneration failures while driving is less than the threshold for DF311 Failed regenerations
limit exceeded.
13B-30V12 MR-372-J84-13B300$060.mif
DIESEL INJECTION
Fault finding – Fault summary table13B
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
* temp: Temperature
* Diff: Differential
* regen.: RegenerationTool faultAssociated
DTCDiagnostic tool title
DF3152452 Particle filter diff.* pressure sensor
DF3232100 Damper valve
DF333C101 Injection -> automatic gearbox connection
DF364530 Air conditioning
DF502565 Cruise control or speed limiter button
DF5322502 Alternator charge signal
DF5692263 Turbocharging circuit
DF6452101 Damper valve position regulation
DF646120 Damper valve position sensor
DF647488 EGR valve position regulation
DF651470 Turbine upstream pressure sensor circuit
DF652544 Turbine upstream temperature sensor circuit
DF7172453 Particle filter upstream pressure
DF890297 Movement during particle filter regener*
DF8912146 Group 1 injectors feed
DF8922149 Group 2 injectors feed
DF8952293 Pressure regulation on rail
DF89689 Pressure regulation on pump
DF89790 Pressure regulator circuit on pump
DF8982294 Pressure regulator circuit on rail
DF8993031 Regeneration temperature limit exceeded
DF9971640 Control unit -> thermoplunger connection
DF1020253F Engine oil dilution
DF10691670 Heater plugs not configured
DF118812B Air leak in turbocharging circuit
13B-47
AFTER REPAIRDeal with any other faults. Clear the fault memory.
Switch off the ignition until the end of the power-latch phase, and carry out a road test
followed by a check with the diagnostic tool.
V12 MR-372-J84-13B300$071.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
DF012
PRESENT
OR
STOREDSENSOR SUPPLY VOLTAGE NO. 2
1.DEF: Above maximum threshold
2.DEF: Below minimum threshold
NOTESConditions for applying the fault finding procedure to a stored fault:
If the fault is declared present after:
– the ignition is switched on.
– starting the engine,
– a road test.
Special notes:
If the fault is present,
– engine torque limited,
– cruise control/speed limiter function is switched off,
– the thermoplungers are switched off,
– air conditioning is switched off,
– the low speed fan assembly is continuously supplied.
– safe mode on the accelerator pedal sensor: gang 1 value used,
– particle filter regenerations when driving are inhibited.
The level 1 and EOBD (European On Board Diagnostic) warning lights are lit. Use
bornier Elé. 1681 for all operations on the engine management computer connectors.
Use the Wiring Diagram Technical Note, Laguna II ph2, Vel Satis ph2, Espace IV
ph2, Mégane II ph2, Scénic II ph2.
1.DEF
NOTESNone.
Note:
Supply no.2 is for the following components:
– accelerator pedal sensor (gang 2), component code 921,
– EGR valve position sensor, component code 1460 or 169,
– damper valve position sensor, component code 1461,
– cruise control/speed limiter button (button on steering wheel), component code 689,
– refrigerant sensor, component code 1202,
– particle filter differential pressure sensor, component code 1290.
EDC16CP33_V18_DF012 / EDC16CP33_V1C_DF012 / EDC16CP33_V54_DF012 / EDC16CP33_V20_DF012 / EDC16CP33_V58_DF012 /
EDC16CP33_V5C_DF012 / EDC16CP33_V24_DF012 / EDC16CP33_V04_DF012 / EDC16CP33_V08_DF012 / EDC16CP33_V44_DF012 /
EDC16CP33_V4C_DF012 / EDC16CP33_V34_DF012 / EDC16CP33_V38_DF012 / EDC16CP33_V74_DF012 / EDC16CP33_V28_DF012 /
EDC16CP33_V62_DF012/ EDC16CP33_V26_DF012 / EDC16CP33_V60_DF012
13B-48
AFTER REPAIRDeal with any other faults. Clear the fault memory.
Switch off the ignition until the end of the power-latch phase, and carry out a road test
followed by a check with the diagnostic tool.
V12 MR-372-J84-13B300$071.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
DF012
CONTINUED 1
Measure the sensor feed voltage on the following connections:
•3LU of component 921,
•86G of component 689,
•38KQ of component 1461,
•3AAQ of component 1290,
•38Y of component 1202,
•3GC of component 1460 or 169.
If at least one of the five voltages is greater than + 5.1 V, disconnect these connectors one by one.
If, after disconnecting the damper valve, the voltage returns to normal,
Check the insulation against + 12 V of the following connection:
•38KQ between components 120 and 1461.
If after disconnecting the accelerator pedal sensor the voltage returns to normal,
Check the insulation against + 12 V of the following connection:
•3LU between components 120 and 921.
If, after disconnecting the EGR valve, the voltage returns to normal,
Check the insulation against + 12 V of the following connection:
• connection code 3GC between components 120 and 1460 or 169.
If the voltage returns to normal after the particle filter differential pressure sensor is disconnected,
Check the insulation against + 12 V of the following connection:
•3AAQ between components 120 and 1290.
If the voltage returns to normal after the refrigerant sensor is disconnected,
Check the insulation against + 12 V of the following connection:
•38Y between components 120 and 1202.
If the voltage returns to normal after the cruise control/speed limiter button is disconnected,
Check the insulation against + 12 V of the following connection:
•86G between components 120 and 689.
If the connection or connections are faulty and if there is a repair method (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace the wiring.
Clear the faults created by the multiple disconnections.
13B-50
AFTER REPAIRDeal with any other faults. Clear the fault memory.
Switch off the ignition until the end of the power-latch phase, and carry out a road test
followed by a check with the diagnostic tool.
V12 MR-372-J84-13B300$071.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
DF012
CONTINUED 3
2.DEFNOTESNone.
Note:
Supply no.2 is for the following components:
– accelerator pedal sensor (gang 2), component code 921,
– EGR valve position sensor, component code 1460 or 169,
– damper valve position sensor, component code 1461,
– cruise control/speed limiter button (button on steering wheel), component code 689,
– refrigerant sensor, component code 1202,
– particle filter differential pressure sensor, component code 1290.
Measure the supply voltage on the following sensors:
•3LU of component 921,
•86G of component 689,
•38KQ of component 1461,
•3AAQ of component 1290,
•38Y of component 1202,
•3GC of component 1460 or 169.
If at least one of the voltages is less than 4.9 V, disconnect these connectors one by one.
13B-51
AFTER REPAIRDeal with any other faults. Clear the fault memory.
Switch off the ignition until the end of the power-latch phase, and carry out a road test
followed by a check with the diagnostic tool.
V12 MR-372-J84-13B300$071.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
DF012
CONTINUED 4
If the voltage returns to normal after the damper valve is disconnected,
Check the insulation to earth of the following connection:
•38KQ between components 120 and 1461.
If, after disconnecting the accelerator pedal sensor, the voltage returns to normal,
Check the insulation to earth of the following connection:
•3LU between components 120 and 921.
If, after disconnecting the EGR valve, the voltage returns to normal,
Check the insulation to earth of the following connection:
• connection code 3GC between components 120 and 1460 or 169.
If the voltage returns to normal after the particle filter differential pressure sensor is disconnected,
Check the insulation against + 12 V of the following connection:
•3AAQ between components 120 and 1290.
If the voltage returns to normal after the refrigerant sensor is disconnected,
Check the insulation against + 12 V of the following connection:
•38Y between components 120 and 1202.
If the voltage returns to normal after the cruise control/speed limiter button is disconnected,
Check the insulation against + 12 V of the following connection:
•86G between components 120 and 689.
If the connection or connections are faulty and if there is a repair method (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace the wiring.
Clear the faults created by the multiple disconnections.
Check the condition of the engine management computer connector (see Wiring Diagram Technical Note,
Laguna II ph2, Vel Satis ph2, Espace IV ph2, Mégane II ph2, Scénic II ph2, component code 120).
If the connector is faulty and there is a repair method (see Technical Note 6015A, Repairing electrical wiring,
Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
If the fault is still present, contact the Techline.
13B-185
AFTER REPAIRDeal with any other faults. Clear the fault memory.
Switch off the ignition until the end of the power-latch phase, and carry out a road test
followed by a check with the diagnostic tool.
V12 MR-372-J84-13B300$073.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
DF297
PRESENT
OR
STOREDPRESSURE SENSOR
1. DEF: Absent
NOTESConditions for applying fault finding procedures to stored faults:
The fault is declared present after the engine is started or following a road test.
Special notes:
If the fault is present:
– particle filter regeneration is inhibited,
– blue/white smoke and black particles coming from the exhaust,
– the EOBD (European On Board Diagnostic) warning light will come on after three
consecutive driving cycles (starting + 5 seconds + switch off the ignition and wait
40 seconds).
–The level 1 warning light is lit (for Vdiag 20, 24, 58, 5C, 26, 28, 60 and 62).
Priorities when dealing with a number of faults:
– DF315 Particle filter diff. pressure sensor if present or stored.
– DF717 Particle filter upstream pressure if it is present or stored.
NOTE:
In the long term, this fault may lead to premature wear and a greater risk of turbocharger
failure.
Check the condition of the differential pressure sensor connector (see Wiring Diagram Technical Note, Laguna
II ph2, Vel Satis ph2, Espace IV ph2, Mégane II ph2, Scénic II ph2, component code 1290).
Check the condition of the engine management computer connector (see Wiring Diagram Technical Note,
Laguna II ph2, Vel Satis ph2, Espace IV ph2, Mégane II ph2, Scénic II ph2, component code 120).
If the connector or connectors are faulty and if there is a repair procedure (see Technical Note 6015A, Repairing
electrical wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
EDC16CP33_V18_DF297 / EDC16CP33_V1C_DF297 / EDC16CP33_V54_DF297 / EDC16CP33_V20_DF297 / EDC16CP33_V58_DF297 /
EDC16CP33_V5C_DF297 / EDC16CP33_V24_DF297 / EDC16CP33_V28_DF297 / EDC16CP33_V62_DF297 / EDC16CP33_V26_DF297 /
EDC16CP33_V60_DF297
EDC16CP33
Program No.: C4
Vdiag No.: 18, 1C, 20, 24,
26, 28, 54, 58, 5C, 60, 62