Page 497 of 510

13B-497V12 MR-372-J84-13B300$180.mif
DIESEL INJECTION
Fault finding – Test13B
TEST3 Low pressure circuit check
Check the fuel filter:
– Conformity of the fuel filter (correct part number and RENAULT filter).
– Positioning and degree of clogging of the filter cartridge.
– Positioning and condition of the seals.
– If there is metal swarf in the filter:
Replace the fuel filter, bleed the circuit and continue the fault finding procedure.
Supplying the injection system with fuel from an additional tank.
This operation aims to detect possible faults in the low pressure supply system of a vehicle by replacing it entirely
with an additional tank.
Mode:
– Disconnect the diesel fuel supply pipe at the fuel filter inlet and block it with a plug.
– Connect a pipe to the fuel filter inlet and insert the other end in a clean container with a capacity of approximately
5 litres.
– Disconnect the diesel fuel return pipe at the diesel temperature sensor (pump return and injector return join), and
block it using a plug.
– Connect a transparent pipe to the union of the diesel fuel temperature sensor, and insert the other end in the
container.
– Fill the container with clean diesel fuel.
– Start the engine and let the system drain itself of its air (there must not be any air bubbles in the return pipe).
Is the customer complaint still present?If the low pressure circuit is in order, reconnect the
various low pressure circuit pipes, and repeat the
fault finding chart procedure or the procedure for
the fault that referred you to this test.
Are the low pressure circuit connections in order
and in good condition?Carry out the necessary repairs.
YES
NO
NO
A
YES
EDC16CP33_V18_TEST3 / EDC16CP33_V1C_TEST3 / EDC16CP33_V54_TEST3 / EDC16CP33_V20_TEST3 / EDC16CP33_V58_TEST3 /
EDC16CP33_V5C_TEST3 / EDC16CP33_V24_TEST3 / EDC16CP33_V04_TEST3 / EDC16CP33_V08_TEST3 / EDC16CP33_V44_TEST3 /
EDC16CP33_V4C_TEST3 / EDC16CP33_V34_TEST3 / EDC16CP33_V38_TEST3 / EDC16CP33_V74_TEST3 / EDC16CP33_V28_TEST3 /
EDC16CP33_V62_TEST3 / EDC16CP33_V26_TEST3 / EDC16CP33_V60_TEST3
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
Page 499 of 510

13B-499V12 MR-372-J84-13B300$180.mif
DIESEL INJECTION
Fault finding – Test13B
TEST4 Turbocharged air inlet circuit check
Engine stopped: Check the sealing (leak or air intake) of the low and high pressure air circuit (before/after
turbocharger).
Check the parts that are abnormally greasy of the circuit and reveal a lack of tightness.
Check:
– the condition and fitting of the ducts (foreign, clogged, not joined, kinked, broken, pierced, cut bodies, tightness
of the mounting bolts, etc.).
– the presence, condition and fitting of the seals.
– the present and tightening of the clamps.
– The fitting of the turbocharging pressure sensor.
– The pipes and the take-off point between the air duct and the turbocharging sensor.
Carry out the necessary repairs.
Check the air filter.
Check:
– That the inlet and outlet of the air filter unit is not blocked.
– the condition and the assembly of the air filter unit (disconnected, broken, pierced …).
– The cleanliness, the conformity and the non-distortion of the filter element.
– The air flowmeter: run Test 5 Air flowmeter.
Carry out the necessary repairs
Check:
– the condition of the damper valve,
– the tightening of the mounting bolts,
– cracks in the damper valve.
Carry out the necessary repairs.
A
EDC16CP33_V18_TEST4 / EDC16CP33_V1C_TEST4 / EDC16CP33_V54_TEST4 / EDC16CP33_V20_TEST4 / EDC16CP33_V58_TEST4 /
EDC16CP33_V5C_TEST4 / EDC16CP33_V24_TEST4 / EDC16CP33_V04_TEST4 / EDC16CP33_V08_TEST4 / EDC16CP33_V44_TEST4 /
EDC16CP33_V4C_TEST4 / EDC16CP33_V34_TEST4 / EDC16CP33_V38_TEST4 / EDC16CP33_V74_TEST4 / EDC16CP33_V28_TEST4 /
EDC16CP33_V62_TEST4 / EDC16CP33_V26_TEST4 / EDC16CP33_V60_TEST4
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
Page 500 of 510
13B-500V12 MR-372-J84-13B300$180.mif
DIESEL INJECTION
Fault finding – Test13B
TEST4
CONTINUEDTurbocharged air inlet circuit check
Check that there is no leak at the exhaust manifold, in particular at the exhaust manifold/turbocharger connection.
Check the exhaust, run Test 1 Exhaust pipe check.
Carry out the necessary repairs.
Visually check the EGR circuit sealing.
Note:
The operational clearance of the EGR exchanger flap shaft leaves slight traces of a black substance due to
inconsequential leakage. Do not replace this part.
– Check the condition of the intercooler:
– clogging,
– leaks (vehicle stationary, stabilise the engine speed between 3500 rpm and 4000 rpm and check that there are
no leaks).
Replace if necessary.
Check that the turbocharging pressure sensor take-off point is not blocked.
Carry out the necessary repairs
END OF TEST.
A
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
Page 501 of 510

13B-501V12 MR-372-J84-13B300$180.mif
DIESEL INJECTION
Fault finding – Test13B
OCR*: Opening Cyclic Ratio
TEST5 Air flowmeter
Damage to electrical components
Visual inspection: remove the flow sensor - the components should not be broken.
Replace the air flowmeter if necessary.
Oxidation of the electrical components
Visual inspection: remove the air flowmeter, there should not be any greenish deposits on the electrical
components.
Replace the air flowmeter if necessary.
Clogging of the air flowmeter
Test:
– Check the values for conformity:
– During the first 5 seconds after starting,
–PR064 Coolant temperature: 80°C.
–PR055: Engine speed: idling.
–PR059: Air temperature between 30 and 70°C.
–PR146 Inlet air flow: between 20 and 28 kg/h.
–PR220 EGR valve OCR*: between 22 and 30%.
–PR132 Air flow: between 20 and 28 kg/h.
–PR051 EGR valve position feedback: between 22 and 30%.
–PR023 Air flow difference between - 50 and + 50 mg/stroke.
– Apply the procedure for DF056 Air flow sensor circuit for the checks on the air flowmeter.
Replace the air flowmeter if necessary.
END OF TEST.
EDC16CP33_V18_TEST5 / EDC16CP33_V1C_TEST5 / EDC16CP33_V54_TEST5 / EDC16CP33_V20_TEST5 / EDC16CP33_V58_TEST5 /
EDC16CP33_V5C_TEST5 / EDC16CP33_V24_TEST5 / EDC16CP33_V04_TEST5 / EDC16CP33_V08_TEST5 / EDC16CP33_V44_TEST5 /
EDC16CP33_V4C_TEST5 / EDC16CP33_V34_TEST5 / EDC16CP33_V38_TEST5 / EDC16CP33_V74_TEST5 / EDC16CP33_V28_TEST5 /
EDC16CP33_V62_TEST5 / EDC16CP33_V26_TEST5 / EDC16CP33_V60_TEST5
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
Page 507 of 510

13B-507V12 MR-372-J84-13B300$180.mif
DIESEL INJECTION
Fault finding – Test13B
TEST11 Temperature upstream of turbine too low
Perform a complete fault finding of the
injection computer using the diagnostic tool.
Are there any present or stored faults?Apply the procedure for dealing with the
associated faults.
Run Test 1 Exhaust system check
Is the exhaust pipe correct?
Repair then carry out another particle filter
regeneration.
Run command SC017 "Particle filter
regeneration" (see Interpretation of
commands).
If the second regeneration is successful, it is
essential to change the engine oil and replace
the oil filter.
If the second regeneration fails, contact the
Techline. Apply Test 4 Turbocharged air inlet circuit
check.
Is the inlet circuit in order?
Run Test 4 Air flowmeter
Is the air flow sensor correct?
Run Test 10 Poor injector operation
Are the injectors correct?
Contact the Techline.
YES
NO
NO
NONO
NO
NO
YES
YES
YES
YES
EDC16CP33_V18_TEST11 / EDC16CP33_V1C_TEST11 / EDC16CP33_V54_TEST11 / EDC16CP33_V20_TEST11 /
EDC16CP33_V58_TEST11 / EDC16CP33_V5C_TEST11 / EDC16CP33_V24_TEST11 / EDC16CP33_V28_TEST11 /
EDC16CP33_V62_TEST11 / EDC16CP33_V26_TEST11 / EDC16CP33_V60_TEST11
EDC16CP33
Program No.: C4
Vdiag No.: 18, 1C, 20, 24,
26, 28, 54, 58, 5C, 60, 62